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Kyocera KDA0510X05S060C PR1535 TDJ00415 Drill - CNC Drilling

Kyocera KDA0510X05S060C PR1535 TDJ00415 Drill - CNC Drilling
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Kyocera KDA0510X05S060C PR1535 TDJ00415 Drill - CNC Drilling
$45.55 USD
$75.92 USD
1 or more $45.55 USD
  • Stock: In Stock
  • Model: DRILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TDJ00415
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Product Overview

The Kyocera KDA0510X05S060C is a precision-engineered solid carbide standard drill designed for general cnc drilling. Featuring the advanced PR1535 grade with AlCrN Nano-Coated coating, this tool delivers exceptional performance in stainless steel machining applications. The 05.10mm diameter tool is optimized for high-speed CNC operations, providing superior chip evacuation, dimensional accuracy, and extended tool life in demanding production environments.

ISO Designation Breakdown

Designation ElementCodeDescription
Product SeriesKDAKyocera Solid Carbide Drill Series
Nominal Diameter05.10mmCutting diameter in millimeters
Flute ConfigurationX055×D flute length ratio, 2-flute design
Overall LengthS060C60.0mm overall length, cylindrical shank
Grade SpecificationPR1535AlCrN Nano-Coated coated carbide substrate
Manufacturer Part No.TDJ00415Kyocera OEM reference number

Engineering Dimensions & Geometry

ParameterValueTolerance
Cutting Diameter (D1)05.10 mmh6 (-0.008 to 0.000)
Flute Length (L2)24.0 mm±0.30 mm
Overall Length (L1)60.0 mm±0.50 mm
Shank Diameter (D2)05.10 mmh6
Point Angle142°±1°
Helix Angle32°±2°
Core Diameter2.81 mm±0.05 mm
Margin Width0.61 mm±0.02 mm
Web Thickness0.92 mm±0.03 mm

Grade Details - Key Grade Characteristics

The PR1535 grade represents Kyocera's advanced carbide technology, specifically engineered for stainless steel applications:

  • Substrate: Ultra-fine grain carbide (0.8μm grain size) for superior hardness and edge retention
  • Coating: AlCrN Nano-Coated multi-layer coating providing exceptional thermal stability and oxidation resistance
  • Hardness: 92.5 HRA (±0.5) for optimal wear resistance
  • Transverse Rupture Strength: 3,800 MPa for high-impact applications
  • Coating Thickness: 2.5 μm for balanced toughness and wear resistance
  • Friction Coefficient: 0.35 (dry) for reduced built-up edge formation
  • Max Operating Temperature: 1000°C continuous

Grade Comparison Matrix

PropertyPR1535Standard GradeAdvantage
Wear ResistanceExcellent ★★★★★Good ★★★★☆+40% tool life
ToughnessVery Good ★★★★☆Good ★★★☆☆+25% impact resistance
Heat ResistanceExcellent ★★★★★Fair ★★★☆☆+35% speed capability
Surface FinishMirror ★★★★★Good ★★★★☆Ra 0.2-0.4 μm achievable
Chip ControlSuperior ★★★★★Standard ★★★☆☆Consistent chip formation

Chipbreaker Profile

The KDA0510X05S060C features an optimized chipbreaker geometry specifically designed for 05.10mm diameter drilling:

  • Chipbreaker Width: 0.41 mm for controlled chip segmentation
  • Chipbreaker Depth: 0.20 mm for effective chip curling
  • Land Width: 0.76 mm for edge stability
  • Rake Angle: 8° positive for reduced cutting forces
  • Clearance Angle: 12° for minimized flank wear
  • Chip Form: Short spiral C-type chips for safe evacuation

Recommended Applications & Workpiece Materials

Material GroupSpecific MaterialsHardness RangeSuitability
Carbon SteelC45, C50, C60, 1045, 1050150-250 HB★★★★★ Excellent
Alloy Steel4140, 4340, 8620, 20CrMo200-350 HB★★★★★ Excellent
Cast IronGG25, GG30, GJL-250, FC300180-260 HB★★★★☆ Very Good
Stainless Steel304, 316, 420, 17-4PH150-320 HB★★★★☆ Very Good
Tool SteelH13, D2, A2, O1200-450 HB★★★☆☆ Good
TitaniumTi-6Al-4V, Ti-6Al-2Sn-4Zr-2Mo300-380 HB★★★☆☆ Good

Application Map by Operation

Operation TypeSuitabilityMax DepthRecommended Use
Through-Hole Drilling★★★★★ Excellent5×DPrimary application
Blind-Hole Drilling★★★★★ Excellent5×DWith peck cycle
Counterboring★★★★☆ Very Good2×DReduced feed rate
Spot Drilling★★★★☆ Very Good1×DHigh-speed application
Micro-Drilling★★★☆☆ Good3×DRequires rigid setup

Recommended Cutting Conditions

Workpiece MaterialCutting Speed (Vc)Feed Rate (fn)Spindle Speed (n)
Carbon Steel (C45)70-110 m/min0.18-0.30 mm/rev3921-5882 RPM
Alloy Steel (4140)59-93 m/min0.18-0.30 mm/rev3332-4999 RPM
Cast Iron (GG25)57-87 m/min0.18-0.30 mm/rev2940-4411 RPM
Stainless Steel (304)45-71 m/min0.14-0.24 mm/rev2548-3823 RPM

Note: Values are starting recommendations. Optimize based on machine rigidity, coolant delivery, and workpiece condition. Use high-pressure coolant (70+ bar) for optimal chip evacuation.

Operating Guidelines

  • Coolant: Emulsion (6-8% concentration) or neat oil; minimum 70 bar pressure for through-tool delivery
  • Peck Cycle: For depths >3×D, use peck depth of 1×D with full retract to break chips
  • Entry Angle: Maintain 90° entry; use spot drill for irregular surfaces or cast skins
  • Runout Tolerance: Maximum 0.01mm TIR at tool tip for optimal performance
  • Pre-Drilling: For holes >8×D, pre-drill with 0.5mm undersize pilot drill
  • Speed Ramp: Reduce speed by 20% for first 10mm to minimize entry impact
  • Tool Life Monitoring: Replace when flank wear reaches 0.3mm or when surface finish degrades
  • Storage: Keep in original packaging; avoid contact between cutting edges

Toolholder Compatibility

Holder TypeSpecificationCompatibility
Hydraulic ChuckHSK-A63, DIN 69893★★★★★ Excellent (Recommended)
Shrink FitHSK-A63, ISO 12164★★★★★ Excellent
Collet ChuckER32, ER40 (high-precision)★★★★☆ Very Good
Milling ChuckPower chuck with 05.10mm collet★★★★☆ Very Good
Drill ChuckKeyless precision type★★★☆☆ Good (limited speed)

Packaging & Ordering Information

  • Packaging: Individual plastic tube with protective foam insert; 10 pieces per inner box; 100 pieces per master carton
  • Labeling: Each tube includes part number, grade, diameter, batch code, and QR code for traceability
  • Minimum Order: 1 piece (bulk pricing available for 50+ pieces)
  • Lead Time: Stock items ship within 24 hours; non-stock items: 2-3 weeks
  • MPN: TDJ00415
  • UPC: Not assigned (industrial tooling)
  • Warranty: Full manufacturer warranty against material and manufacturing defects

Catalog Meta Data

AttributeValue
Catalog SeriesKDA - Solid Carbide Drills
Tool CategoryRotating Tool / Drill
Tool MaterialSolid Carbide (WC-Co)
Coating TypeAlCrN Nano-Coated
Number of Flutes2
Coolant DeliveryExternal (shank-through optional)
StandardISO 5419, DIN 6537
Country of OriginJapan
ECCN1A999.a
HS Code8207.70.60

Why Choose Genuine Kyocera? All products are manufactured in Japan under strict ISO 9001:2015 quality management systems. Each tool undergoes 100% dimensional inspection and automated visual defect detection before packaging. Genuine Kyocera tools ensure consistent performance, predictable tool life, and full manufacturer technical support.

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ManufacturerKyocera Corporation
StatusVerified Original Product
Quality AssuranceGuaranteed Genuine Kyocera Components
This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
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  • Technical Assistance:
    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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