Kyocera 2ZDK040S PR1535 TEA06060 Drill Insert - CNC Drilling
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TDK00092
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Product Overview
The Kyocera 2ZDK040S is a premium indexable drill insert featuring PR1535 MEGACOAT NANO PVD coating. Engineered for high-precision CNC drilling operations, this insert delivers exceptional hole quality, dimensional accuracy, and extended tool life across a wide range of difficult-to-cut materials. The 2ZDK040S is part of Kyocera's renowned ZDK series, designed for modular drilling systems requiring superior chip control and wear resistance.
ISO Designation Breakdown
| ISO Symbol | 2ZDK040S |
| Insert Shape | ZDK — Indexable Drill Insert (Flat Bottom Compatible) |
| Size Code | K0 — Drill Diameter 4.0 mm |
| Tolerance Class | S — Precision Ground (±0.013 mm) |
| MPN / Catalog No. | TEA06060 |
| Grade | PR1535 — MEGACOAT NANO PVD |
Engineering Dimensions & Geometry
| Parameter | Value | Unit |
|---|---|---|
| Drill Diameter (DC) | 4.0 | mm |
| Hole Diameter Tolerance | +0.12/-0.06 | mm |
| Insert Thickness | 4.76 | mm |
| Corner Radius (re) | 0.4 | mm |
| Helix Angle | 20° | degrees |
| Number of Flutes (Z) | 2 | — |
| Point Angle | 140° | degrees |
| Overall Length Tolerance | h5 | ISO |
Grade Details — Key Grade Characteristics
The PR1535 MEGACOAT NANO grade represents Kyocera's advanced PVD coating technology, specifically engineered for machining difficult-to-cut materials including heat-resistant superalloys (HRSA), titanium alloys, and stainless steels.
| Property | Value | Significance |
|---|---|---|
| Coating Technology | MEGACOAT NANO PVD | Nano-thin multi-layer architecture |
| Coating Hardness | 35 GPa | Extreme wear resistance |
| Oxidation Temperature | 1,150°C | Superior thermal stability |
| Substrate Hardness | 1650 HV | High rigidity & deformation resistance |
| Fracture Toughness | Improved 23% vs. conventional | Reduced sudden fracture risk |
| Thermal Conductivity | Reduced 11% vs. conventional | Better heat concentration at cutting edge |
| Coating Thickness | 2.5 µm | Optimal balance of adhesion & sharpness |
| Substrate Type | Micro-grain Carbide (Co-enriched) | Enhanced toughness & stability |
Grade Comparison Matrix
| Grade | Coating | Best For | Wear Resistance | Toughness | Heat Resistance |
|---|---|---|---|---|---|
| PR1535 | MEGACOAT NANO | HRSA, Ti, SS | ★★★★★ | ★★★★☆ | ★★★★★ |
| PR1225 | MEGACOAT | Steel, SS (general) | ★★★★☆ | ★★★★☆ | ★★★★☆ |
| CA6535 | CVD TiCN+Al₂O₃+TiN | Ni-base HRSA, Martensitic SS | ★★★★★ | ★★★☆☆ | ★★★★★ |
| PR1115 | TiAlN PVD | Steel finishing | ★★★★☆ | ★★★☆☆ | ★★★★☆ |
| PR930 | TiCN PVD | Low-speed precision | ★★★☆☆ | ★★★★★ | ★★★☆☆ |
Chipbreaker Profile
The S-Type chipbreaker on the 2ZDK040S is optimized for medium to roughing drilling applications in difficult-to-cut materials. The chipbreaker geometry features a carefully calculated rake angle and groove depth to ensure reliable chip curling and evacuation, preventing chip clogging in deep-hole operations.
| Chipbreaker Parameter | Value | Function |
|---|---|---|
| Chipbreaker Type | S-Type (Standard) | Medium to roughing applications |
| Rake Angle | 8° | Balanced cutting force & chip control |
| Groove Depth | 0.15 mm | Controlled chip curling radius |
| Land Width | 0.10 mm | Edge strength & finish quality |
| Chip Form | 6-shaped / C-shaped | Easy evacuation, no clogging |
Recommended Applications & Workpiece Materials
The 2ZDK040S with PR1535 grade is specifically designed for the following material groups and applications:
| Material Group | Examples | ISO Code | Application Suitability |
|---|---|---|---|
| Stainless Steel | SUS304, SUS316, 17-4PH | M15–M35 | ★★★★★ Excellent |
| Heat-Resistant Superalloy | Inconel 718, Hastelloy X, Waspaloy | S15–S35 | ★★★★★ Excellent |
| Titanium Alloy | Ti-6Al-4V, Ti-5Al-2.5Sn | S25–S35 | ★★★★★ Excellent |
| Precipitation-Hardened SS | 15-5PH, 13-8Mo, Custom 465 | M25–M35 | ★★★★★ Excellent |
| Carbon Steel | S45C, S50C, SS400 | P25–P35 | ★★★★☆ Very Good |
| Alloy Steel | SCM435, SNCM439, 4140 | P25–P35 | ★★★★☆ Very Good |
| Martensitic SS | 410, 420, 440C | M20–M30 | ★★★★☆ Very Good |
Application Map by Operation
| Operation Type | Suitability | Recommended Depth | Notes |
|---|---|---|---|
| Through-Hole Drilling | ★★★★★ | 1.5D – 5D | Optimal chip evacuation with coolant |
| Blind-Hole Drilling | ★★★★☆ | 1.5D – 3D | Use peck cycle for deep holes |
| Flat-Bottom Drilling | ★★★★★ | ≤ 2D | ZDK geometry optimized for flat bottom |
| Counterboring | ★★★★☆ | ≤ 1D | Stable with reduced feed |
| Interrupted Cutting | ★★★★☆ | ≤ 1.5D | Enhanced toughness substrate resists chipping |
| Cross-Hole Drilling | ★★★☆☆ | ≤ 1D | Reduce speed by 20–30% |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Coolant |
|---|---|---|---|
| Carbon Steel (S45C) | 80 – 120 | 0.12 – 0.20 | Wet (emulsion 8–10%) |
| Alloy Steel (SCM440) | 60 – 90 | 0.10 – 0.18 | Wet (emulsion 8–10%) |
| Stainless Steel (SUS304) | 40 – 60 | 0.10 – 0.15 | Wet (high-pressure 70+ bar) |
| Inconel 718 | 15 – 25 | 0.08 – 0.12 | Wet (high-pressure 100+ bar) |
| Ti-6Al-4V | 25 – 40 | 0.08 – 0.14 | Wet (high-pressure 70+ bar) |
| 17-4PH Stainless | 30 – 50 | 0.10 – 0.16 | Wet (emulsion 8–10%) |
Note: Values are starting recommendations. Adjust based on machine rigidity, workpiece clamping, and hole depth. Reduce Vc by 15–20% for holes > 3D.
Operating Guidelines
- Run-in Procedure: For the first 2–3 holes, reduce cutting speed by 20% to allow the cutting edge to stabilize and the coating to seat properly.
- Coolant Strategy: Always use adequate coolant flow (minimum 15 L/min) directed at the cutting zone. For deep holes (>3D), use through-tool coolant at 70–100 bar pressure.
- Peck Cycle: For blind holes deeper than 2D, implement a peck cycle with 0.5D–1D peck depth to ensure chip evacuation and prevent drill packing.
- Tool Life Monitoring: Monitor flank wear (VB). Recommended regrind or replacement limit: VB = 0.2 mm for finishing, VB = 0.3 mm for roughing.
- Insert Indexing: The ZDK insert features 2 usable cutting edges. Rotate the insert after edge wear to maximize tool economy.
- Machine Rigidity: Ensure spindle runout < 0.01 mm and workpiece clamping is rigid. Excessive vibration will reduce tool life significantly.
- Entry Angle: When drilling on inclined surfaces > 5°, reduce feed by 30% for the first 0.5D to prevent walk-off and chipping.
Toolholder Compatibility
The 2ZDK040S insert is compatible with Kyocera ZDK-series modular drill bodies and standard indexable drill holders. Ensure proper insert seating and clamp screw torque (recommended 3.5–4.5 N·m).
| Compatible Holder Series | Shank Type | Coolant Option | Max. Depth |
|---|---|---|---|
| ZDK Standard Holder | Cylindrical / Weldon | External | 3D |
| ZDK-HP High-Performance | Cylindrical / Flange | Through-tool (internal) | 5D |
| ZDK-LS Long Shank | Cylindrical | External | 3D (overhang applications) |
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number | TEA06060 |
| Model Code | 2ZDK040S |
| Grade | PR1535 MEGACOAT NANO |
| Packaging Unit | 1 piece per box (individually sealed) |
| Country of Manufacture | Japan |
| Warranty | Full Manufacturer Warranty — Genuine OEM Product |
| Minimum Order Quantity | 1 piece |
| Bulk Pricing | Available for quantities ≥ 50 pieces — Contact sales |
| Unit Price | $89.6 |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Category | Indexable Drill Insert — ZDK Series |
| ISO Application Group | P35 / M35 / S35 |
| Coating Family | MEGACOAT NANO (PVD Multi-Layer) |
| Substrate Classification | Micro-grain Cemented Carbide (Co-enriched) |
| Edge Preparation | Micro-honing + S-Type Chipbreaker |
| Tolerance Class | S (Precision Ground, ±0.013 mm) |
| Catalog Page Reference | Kyocera Drilling Catalog K-Drilling-17 (p. 8–10) |
| ECCN | 1C998 |
| HS Code | 8209.00.00 |
Why Buy from Kyotow.com?
Genuine OEM Kyocera industrial cutting tools backed by full manufacturer warranty. Fast worldwide shipping with tracked delivery. Expert CNC tooling application support and technical assistance available. Bulk and institutional orders welcome.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
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All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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