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Kyocera GBF32L053-005 PR1215 TKH18732

Kyocera GBF32L053-005 PR1215 TKH18732
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Kyocera GBF32L053-005 PR1215 TKH18732
$9.51 USD
$15.86 USD
1 or more $9.51 USD
  • Stock: In Stock
  • Model: PR1215
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TKH18732
This product has a minimum quantity of 10
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1. Product Overview

The Kyocera GBF32L053-005 PR1215 TKH18732 is a Kyocera indexable grooving insert from the GBF32 family — Grooving & parting — precision width tolerance (G- series). Its precision cutting width of 0.53 mm with 0.05 mm corner radius and left hand execution produces burr-minimized grooves with excellent floor finish and ±0.02 mm class width repeatability. Rigid self-clamp or screw-clamp seating keeps the narrow edge vibration-free even at full groove depth.

Grade PR1215 (MEGACOAT (TiAlN)) is a PVD grade reaching HV 3,300 surface hardness with heat stability to 1,050°C, engineered for stainless steel grooving & small parts machining; high edge stability. Recommended workpiece groups: Stainless Steel, Heat-Resistant Alloy.

With a 0.53 mm cutting width, typical parting capacity reaches approximately Ø10 mm bar stock (holder-dependent), while maximum groove depth runs about 0.8–1.3 mm. For parting, reduce the plunge feed to 50% for the final 2 mm before breakthrough to protect the edge and minimize the center pip.

2. Engineering Quick Reference

ParameterSpecification
Full Product NameKyocera GBF32L053-005 PR1215 TKH18732
Ordering CodeGBF32L053-005
SeriesGBF32
Cutting Width CW0.53 mm
Corner Radius RE0.05 mm
HandLeft Hand
GradePR1215

3. Ordering Code Decoded

Code ElementValueMeaning
SeriesGBF32Grooving & parting — precision width tolerance (G- series)
Width digits0.53 mmCutting width CW = digits ÷ 100 (mm)
Corner digits0.05 mmCorner radius RE = digits ÷ 100 (mm)
Hand letterLeft HandR = right hand, L = left hand, N = neutral

4. Engineering Dimensions & Geometry

ParameterSpecification
Insert SeriesGBF32
Series DescriptionGrooving & parting — precision width tolerance (G- series)
Cutting Width CW0.53 mm
Corner Radius RE0.05 mm
HandLeft Hand
Max Groove Depth (typ.)≈ 0.8–1.3 mm (holder dependent)
Max Parting Diameter (typ.)≈ Ø10 mm bar stock
Width Tolerance±0.02 mm (ground) / ±0.05 mm (molded)
MountingSelf-clamp or screw-clamp depending on holder

5. Grade Technology

ParameterSpecification
GradePR1215
FamilyPVD
CoatingMEGACOAT (TiAlN)
Surface HardnessHV 3,300
TRS3,400 MPa
Heat Resistance1,050°C
ISO RangeM15–M30 / S15–M30
Primary MaterialsStainless Steel, Heat-Resistant Alloy

6. Grade Application Range by ISO Material Group

ISO GroupSuitabilityNote
P – SteelNot RecommendedOutside grade application window
M – Stainless SteelExcellentFirst-choice application group
K – Cast IronNot RecommendedOutside grade application window
N – Non-FerrousNot RecommendedOutside grade application window
S – HRSA / TitaniumVery GoodFully supported application group
H – Hardened SteelNot RecommendedOutside grade application window

7. Grade Comparison Within Its Family

PropertyPR1215 (this insert)PR0315PR1115
Surface HardnessHV 3,300HV 3,400HV 3,300
TRS3,400 MPa3,600 MPa3,400 MPa
Heat Resistance1,050°C1,100°C1,050°C
ISO RangeM15–M30 / S15–M30P10–P25P20–P35 / M20–M35

8. Edge Geometry & Chip Control

Precision-formed grooving edge with integrated chipbreaker for controlled chip forming in the confined groove. The sharp, low-resistance edge minimizes burr at the groove exit, and the width is ground to ±0.02 mm on precision series for gauge-accurate grooves.

9. Recommended Workpiece Materials

Stainless Steel, Heat-Resistant Alloy.

10. Operation Capability Map

OperationRatingNotes
External GroovingExcellentPrimary operation
Parting / Cut-offFairUse a dedicated parting insert for bar cut-off
Face GroovingGoodGV-series optimized for face grooves
Internal GroovingFairSIGE internal series gives best results
Groove-Turn (plunge-turn)FairMulti-function inserts allow side turning

11. Recommended Cutting Conditions

Workpiece MaterialVc (m/min)Plunge Feed f (mm/rev)Retract Feed (mm/rev)Coolant
Carbon Steel (S45C/C45, HB 180)135–1890.05–0.110.02–0.03Wet (mandatory for parting)
Alloy Steel (SCM440/4140, HB 280)135–1890.05–0.110.02–0.03Wet (mandatory for parting)
Stainless Steel (SUS304/1.4301)105–1470.04–0.10.02–0.02Wet (mandatory for parting)
Gray Cast Iron (FC250/GG25)120–1680.06–0.120.02–0.03Wet / air
Nodular Cast Iron (FCD450)120–1680.06–0.120.02–0.03Wet / air
Heat-Resistant Alloy (Inconel 718)33–470.03–0.070.02–0.01Wet (mandatory for parting)
Titanium Alloy (Ti-6Al-4V)33–470.03–0.070.02–0.01Wet (mandatory for parting)

Parting note: Reduce feed to 50% for the final 2 mm before breakthrough to prevent edge chipping and pip burr.

12. Feed Guidelines by Operation

OperationFeed f (mm/rev)Notes
Grooving (plunge)0.05–0.25Width- and material-dependent
Parting off0.05–0.20Reduce 50% at breakthrough
Side turning (multi-function)0.10–0.30GER/GMM/GMG series only
Face grooving0.05–0.20Use GV-series geometry

13. Wear Limits

CriterionLimitAction
Flank wear0.20 mmIndex/replace insert
Width loss±0.03 mm from nominalReplace to hold groove tolerance
Edge chippingAny visible chipReplace; check rigidity

14. Compatible Holder Systems

Compatible Holder SystemExampleNotes
KGD / KGD-J seriesKGDR/L 2020JX-0DExternal grooving holders
KGZ seriesKGZR/L 2525MHeavy-duty grooving
KGBA seriesKGBAR/L 2020JXFor GBA inserts
KTKF seriesKTKFR/L 2525MFor TKF cut-off inserts
SIGE series barsSIGER/L 2020BInternal grooving bars

15. Troubleshooting Guide

ProblemCauseSolution
Groove width out of toleranceInsert deflection / wearReduce feed; check seating; replace at wear limit
Vibration at full depthOverhang / low rigidityShorten overhang; reduce Vc 10%; check clamping
Edge chippingImpact at breakthrough / feed too highReduce feed 50% at breakthrough; neutral hand for parting
Poor groove floor finishBuilt-up edgeIncrease Vc; sharper grade; improve coolant aim
Insert pulled from pocketRetract too fast / chip packingSlow retract; ensure chip evacuation; clean pocket

16. Operating Guidelines

  • Align insert center height precisely (±0.05 mm) — critical for grooving & parting
  • Aim coolant directly into the groove; parting requires continuous coolant
  • Use the shortest possible overhang — grooving forces concentrate on a narrow edge
  • For parting, choose a hand that angles the pip away from the finished part
  • Clean the holder pocket before every insert change
  • Store inserts individually to protect the narrow cutting edge

17. Quality Assurance

Quality AttributeSpecification
Manufacturing StandardISO 9001:2015 certified Kyocera production, Japan
Dimensional Inspection100% inspection with CMM-class tolerance control
Edge InspectionMicroscopic cutting-edge inspection on every piece
TraceabilityLaser-marked lot code on packaging; full batch traceability
Country of OriginJapan

18. Packaging & Ordering

ParameterSpecification
Manufacturer Part NumberSee product name
Ordering CodeGBF32L053-005
Standard Packaging10 inserts per box
Minimum Order Quantity1 box (10 pcs)
Stock StatusIn stock — ships within 1–3 business days
Warranty90-day manufacturing-defect warranty

19. Catalog Meta Data

ParameterSpecification
BrandKyocera
Product TypeIndexable Grooving Insert
Full Product NameKyocera GBF32L053-005 PR1215 TKH18732
CodeGBF32L053-005
SeriesGBF32
Cutting Width0.53 mm
GradePR1215
HandLeft Hand
OriginJapan

20. Frequently Asked Questions

Q: What is the cutting width of the GBF32L053-005?
A: The width digits decode to 0.53 mm cutting width with 0.05 mm corner radius.

Q: Which holders fit the GBF32L053-005?
A: Match the insert family to the holder system — KGD/KGZ/KGBA/KTKF families as listed in Section 14; seat width must equal the insert width.

Q: Can the GBF32L053-005 be used for parting?
A: Yes — typical parting capacity is around Ø10 mm bar with this width; reduce feed 50% at breakthrough.

Q: What feed should I plunge at with the GBF32L053-005?
A: Start at 0.05–0.10 mm/rev on steel and adjust within the material table in Section 10; grooving feeds are lower than turning feeds because the full width is engaged.

Q: How critical is center height for the GBF32L053-005?
A: Extremely — hold ±0.05 mm. A grooving edge above center rubs; below center it digs in at breakthrough.

21. Engineering Support

Free grooving application support from Kyotow.com — holder selection, groove-depth capability and parameter optimization.

Why Buy from Kyotow.com? 100% genuine OEM Kyocera cutting tools sourced through authorized channels. Full manufacturer warranty & batch traceability. Fast worldwide shipping with tracked delivery. Free engineering support for cutting parameter selection, grade choice and application troubleshooting.

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    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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