Kyocera DNMX150612WF CA515 TAB03997 Turning Insert - External Turning
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- Stock: In Stock
- Model: CA515
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAB03997
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Product Overview
Versatile 55° rhombic insert featuring 1.2mm corner radius for enhanced edge strength in semi-finishing applications. Ideal for medium-depth cuts with superior chip control.
ISO Designation Breakdown
The DNMX150612WF designation follows ISO 1832:2017 standard for indexable inserts:
| Code | Parameter | Description |
|---|---|---|
| D | Insert Shape | 55° Rhombic (Diamond) |
| N | Relief Angle | 0° (Negative) |
| M | Tolerance Class | ±0.13mm (M-class) |
| X | Fixing & Chipbreaker | With hole, chipbreaker |
| 15 | Insert Size | Inscribed circle diameter (mm) |
| 06 | Thickness | Nominal thickness (mm) |
| 12WF | Corner Radius | Corner detail / Chipbreaker |
Engineering Dimensions & Geometry
| Dimension | Value | Tolerance |
|---|---|---|
| Inscribed Circle (IC) | 15.875 mm | ±0.13 mm (M-class) |
| Thickness (S) | 6.35 mm | ±0.13 mm |
| Corner Radius (RE) | 1.2 mm | ±0.10 mm |
| Hole Diameter (D1) | 5.56 mm | +0.08/-0.00 mm |
| Counterbore (D2) | 2.8 mm | ±0.10 mm |
Grade Details - Key Grade Characteristics
| Property | CA515 Specification |
|---|---|
| Carbide Substrate | Ultra-fine grain carbide |
| Coating System | TiAlN multi-layer PVD coating |
| Hardness | HRA 92.5 |
| Coating Color | Copper-bronze |
| Application Range | Steel, alloy steel, stainless steel machining |
| Recommended Speed | 150-350 m/min |
| Temperature Resistance | Up to 900°C |
| Wear Resistance | Excellent crater and flank wear resistance |
| Chip Control | Superior chip evacuation in continuous cutting |
| Surface Finish | Mirror-finish capability on ferrous materials |
Grade Comparison Matrix
| Grade | Coating | Substrate | Speed Range | Primary Application |
|---|---|---|---|---|
| Grade | Coating | Substrate | Speed Range | Application |
| CA515 | TiAlN PVD | Ultra-fine WC | 150-350 m/min | Steel, SS, General |
| CA525 | TiAlN PVD | Fine WC | 120-280 m/min | Steel, Interrupted |
| CA530 | AlTiN PVD | Sub-micron WC | 180-400 m/min | Hardened Steel |
| CA550 | TiCN+Al2O3 | Medium WC | 100-250 m/min | Cast Iron, Roughing |
Chipbreaker Profile
Standard chipbreaker for general machining
The chipbreaker geometry is specifically engineered for external turning operations. It ensures optimal chip formation, controlled chip evacuation, and reduced cutting forces. The land width and groove depth are optimized for the recommended feed and depth-of-cut ranges.
Recommended Applications & Workpiece Materials
The DNMX150612WF with grade CA515 is recommended for the following materials:
- Carbon Steel (C<0.5%)
- Alloy Steel (HB 150-280)
- Stainless Steel (AISI 304/316)
- Tool Steel (Annealed)
- Free-cutting Steel
Application Map by Operation
| Operation Type | Suitability Rating |
|---|---|
| External Turning | ★★★★★ |
| Internal Turning | ★★★★☆ |
| Profiling | ★★★☆☆ |
| Facing | ★★★★★ |
| Grooving | ★★☆☆☆ |
Recommended Cutting Conditions
| Parameter | Recommended Range |
|---|---|
| Cutting Speed (Vc) | 180-300 m/min |
| Feed Rate (fn) | 0.10-0.30 mm/rev |
| Depth of Cut (ap) | 0.8-4.0 mm |
| Workpiece Material | Steel, Stainless Steel |
Note: Start at the lower end of the recommended range and increase gradually based on tool life and surface finish requirements. Adjustments may be needed based on machine rigidity and workpiece condition.
Operating Guidelines
Suitable for light interrupted cuts. Use high-pressure coolant for chip control. Maximum depth of cut: 4.0mm. Check edge wear after 30 min cutting time.
- Always use appropriate personal protective equipment (PPE) when handling inserts
- Verify toolholder condition before insert installation
- Apply correct torque when tightening clamping screws
- Use high-quality coolant for optimal tool life and surface finish
- Monitor insert wear using flank wear criteria (VB max = 0.3mm for roughing, 0.15mm for finishing)
- Replace inserts before catastrophic failure to prevent workpiece damage
Toolholder Compatibility
The DNMX150612WF is compatible with the following toolholder families:
MDJNR, MDJNL, MDQNR, MDQNL series toolholders
Ensure proper insert seat condition and use recommended clamping systems. Verify toolholder ISO compatibility (ISO 5610/ISO 5608) before operation.
Packaging & Ordering Information
- Packaging: Individual sealed blister pack with desiccant
- Quantity per pack: 10 inserts
- MPN: TAB03997
- Grade: CA515
- Model: DNMX150612WF
- Manufacturer: Kyocera Corporation, Japan
- Storage: Dry environment, temperature 15-25°C
- Shelf life: 3 years from date of manufacture
Catalog Meta Data
| Catalog Series | DNMX Series - CA515 Grade |
| Product Category | Indexable Turning Inserts |
| ISO Standard | ISO 1832:2017 |
| Coating Standard | TiAlN PVD Multi-layer |
| Application Standard | ISO 513 P10-P30 / M10-M20 |
| EAN/GTIN | Not assigned |
| Country of Origin | Japan |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
