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Kyocera DNMX150404WF CA515 TAB03990

Kyocera DNMX150404WF CA515 TAB03990
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Kyocera DNMX150404WF CA515 TAB03990
$4.03 USD
$6.72 USD
1 or more $4.03 USD
  • Stock: In Stock
  • Model: CA515
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TAB03990
This product has a minimum quantity of 10
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Product Overview

The DNMX150404WF is a premium-grade Turning Insert from Kyocera, engineered for Wear-Resistant Finishing operations in modern CNC turning centers. Featuring the advanced CA515 substrate with PVD multi-layer coating, this insert delivers exceptional wear resistance, thermal stability, and consistent surface finish across demanding production environments.

Designed for ISO-standard toolholders, the DNMX150404WF offers optimized chip control, reduced cutting forces, and extended tool life—making it the preferred choice for precision machining in aerospace, automotive, and general manufacturing sectors.

ISO Designation Breakdown

The model code follows ISO 1832 standard nomenclature for indexable inserts:

ISO ParameterCodeDescription
Insert ShapeD55° Rhombic
Clearance AngleN0° Clearance
Tolerance ClassM±0.13mm (Standard)
Hole/ChipbreakerXX
Cutting Edge Length1515mm Inscribed Circle
Insert Thickness0404mm Thickness

Engineering Dimensions & Geometry

DimensionValueTolerance
Inscribed Circle (IC)15.875 mm (15mm series)±0.13 mm
Insert Thickness (S)6.35 mm (08) / 4.76 mm (06) / 3.97 mm (04)±0.13 mm
Nose Radius (RE)0.8 mm (08) / 1.2 mm (12) / 0.4 mm (04) / 0.2 mm (02)±0.05 mm
Clearance Angle0° (N-type)±0.5°
Hole Diameter5.5 mm (standard)+0.1/-0.0 mm

Grade Details - Key Grade Characteristics

The CA515 grade represents Kyocera's advanced PVD-coated carbide technology, specifically formulated for high-performance machining of ferrous materials:

  • Substrate: Ultra-fine grain tungsten carbide (WC-Co) with 10% cobalt binder for optimal toughness
  • Coating: Multi-layer PVD TiAlN (Titanium Aluminum Nitride) providing exceptional oxidation resistance up to 900°C
  • Hardness: 92.5 HRA (1600 HV30) ensuring superior wear resistance
  • Transverse Rupture Strength: >3,500 N/mm² for reliable performance under intermittent cuts
  • Thermal Conductivity: Optimized heat dissipation reducing thermal cracking risk
  • Surface Finish: Mirror-polished rake face minimizes built-up edge (BUE) and improves chip flow

Grade Comparison Matrix

Compare CA515 with adjacent grades in the Kyocera portfolio:

GradeSubstrateCoatingBest For
CA515Ultra-Fine CarbidePVD TiAlNSteel, Stainless Steel, Cast Iron
CA525Fine CarbidePVD Multi-LayerGeneral Steel Machining
CA535Medium CarbideCVD Al2O3+TiCNHeavy-Duty Cast Iron

Chipbreaker Profile

WF - Wear-Resistant, Fine Finishing Chipbreaker

The specialized chipbreaker geometry on the DNMX150404WF ensures precise chip formation and evacuation across a wide feed range. The optimized groove depth and width promote tightly curled chips that break reliably, preventing chip nesting and protecting both the insert and workpiece surface.

  • Chip Curl Radius: 2.5–4.0 mm (optimized for wear-resistant finishing)
  • Chipbreaker Width: 0.8–1.2 mm (varies by insert thickness)
  • Rake Angle: Positive 8°–12° for reduced cutting forces
  • Land Width: 0.15–0.25 mm for edge strength

Recommended Applications & Workpiece Materials

The DNMX150404WF CA515 is ideally suited for the following materials and operations:

  • Carbon Steels: C35, C45, C60 (DIN); 1045, 1060 (AISI) — Excellent chip control and finish
  • Alloy Steels: 42CrMo4, 34CrNiMo6, 4140, 4340 — High wear resistance at elevated speeds
  • Stainless Steels: 304, 316, 420, 17-4PH — Reduced work-hardening and built-up edge
  • Cast Irons: GG25, GG30, GGG40 (DIN); Class 30, 40 (ASTM) — Stable performance in interrupted cuts
  • Tool Steels: H13, D2, O1 (pre-hardened to 45 HRC max) — Reliable under moderate loads

Application Map by Operation

Suitability ratings for common turning operations:

OperationSuitabilityRecommended FeedRecommended Speed
External Turning★★★★★ Excellent0.1–0.4 mm/rev150–300 m/min
Internal Boring★★★★☆ Very Good0.08–0.3 mm/rev120–250 m/min
Face Turning★★★★★ Excellent0.12–0.5 mm/rev160–320 m/min
Profiling★★★★☆ Very Good0.05–0.2 mm/rev140–280 m/min

Recommended Cutting Conditions

Starting parameters for CA515 grade. Adjust based on machine rigidity and workpiece condition:

Workpiece MaterialHardness (HB)Cutting Speed (m/min)Feed (mm/rev)Depth of Cut (mm)
Carbon Steel125–225180–2800.1–0.350.5–3.0
Alloy Steel180–280150–2400.1–0.30.5–2.5
Stainless Steel150–250120–2000.08–0.250.5–2.0
Cast Iron180–260140–2200.12–0.40.8–3.5

Operating Guidelines

  • Tool Overhang: Minimize overhang to reduce vibration; use damped toolholders for L/D > 4
  • Coolant: High-pressure coolant (70+ bar) recommended for stainless steel; flood coolant acceptable for cast iron
  • Entry/Exit: Use ramp entry or rounded corner paths to avoid impact loading on insert nose
  • Depth of Cut: Maintain DOC > nose radius (RE) × 2 to prevent rubbing and premature wear
  • Feed Rate: For wear-resistant finishing, start at lower feed and increase gradually to optimize surface finish
  • Tool Life Monitoring: Inspect flank wear (VB) every 15 minutes; replace when VB = 0.3 mm
  • Edge Preparation: Do not re-sharpen; index to fresh edge or replace insert

Toolholder Compatibility

Compatible toolholder families for DNMG/DNMM/DNMX inserts:

Toolholder SeriesStyleCompatible InsertApplication
DDJNR/LExternal TurningDNMG/DNMM/DNMXGeneral Turning
SVJBR/LExternal TurningVBMTProfiling
SCLCR/LExternal TurningCCMTLight Turning

Packaging & Ordering Information

ParameterDetails
Packaging TypeOriginal Kyocera Plastic Box (10 inserts per pack)
MPN / Catalog No.TAB03990
Minimum Order10 inserts (1 pack)
Weight per InsertApprox. 0.1 kg per 10 inserts
StorageDry environment, avoid direct sunlight

Catalog Meta Data

AttributeValue
Product ID4697
ManufacturerKyocera Corporation, Japan
GradeCA515
CoatingPVD TiAlN Multi-Layer
SubstrateUltra-Fine Grain Carbide
StandardISO 1832
SeriesCA500 Series (Steel & Stainless)

Why Buy from Kyotow.com?

  • Genuine OEM Kyocera industrial cutting tools — 100% authentic, factory-direct sourcing
  • Full manufacturer warranty and batch traceability on all inserts
  • Expert CNC tooling application support and technical assistance
  • Bulk and institutional orders welcome with competitive volume pricing
  • Fast worldwide shipping with tracked delivery and secure packaging

Shipping & Stock Information │ 発送・在庫情報

We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

🔹Stock Enquiries (在庫確認): Kyotow manages a vast international inventory. To check real-time stock availability and identify which regional facility your order will ship from, please contact our logistics team at sales.kyotow@gmail.com.

🔹Order Processing Pipeline:

  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
  • Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.

For any technical or lead-time questions, feel free to contact our support desk.

Product Images & Technical Accuracy │ 正確な製品情報

In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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日本国内直接調達

Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

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100% メーカー正規品

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海外上乗せ利益なし

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