Kyocera DNMG150616PH CA525 TAC02528 Turning Insert

Name: Kyocera DNMG150616PH CA525 TAC02528 Turning Insert
Brand: Kyocera
Price: 5.61 USD
Availability: InStock

-40 %

💳 We Accept PayPal & Secure Bank Payments

For your absolute peace of mind, all transactions are processed through and secured by PayPal. Your purchase is fully covered by PayPal Buyer Protection, ensuring secure data encryption and trusted dispute resolution.

安心の決済保護：すべてのお手続きはPayPalを介して安全に暗号化され、バイヤープロテクション（購入者保護）が適用されます。

100%

Satisfaction Guarantee

Kyocera Original Product

Paypal Secure Checkout

🚚

Fast & Secure Shipping

Kyocera DNMG150616PH CA525 TAC02528 Turning Insert

$5.61 USD

$9.35 USD

1 or more $5.61 USD

Stock: In Stock
Model: CA525
Weight: 0.10kg
Manufactured: In Japan
Ships: Worldwide
Item Code: TAC02528

Qty

This product has a minimum quantity of 10

✈️ Global Express Delivery

Flat $50 USD Shipping worldwide via DHL Express. Maximize your savings by ordering in bulk packs!

International Shipping Note

Please note that any local customs duties, taxes, or import fees are not included in the checkout price and must be borne by the customer.

How it works: Once your package arrives at your country's customs office, DHL will contact you directly via email, SMS, or phone to guide you through the local clearance and payment process.

Where should we send your order? *

DHL secure global delivery. Tracked from our door to yours. Kyotow.com Secured

Product Overview

The Kyocera DNMG150616PH CA525 (MPN: TAC02528) is a premium turning insert manufactured by Kyocera in Japan. Engineered for precision heavy-duty, this insert delivers exceptional surface finish quality, dimensional accuracy, and extended tool life in demanding CNC turning operations. The Precision Heavy-Duty Chipbreaker chipbreaker geometry ensures optimal chip control and reduced cutting forces, making it the preferred choice for high-volume production environments across aerospace, automotive, energy, and general manufacturing sectors.

ISO Designation Breakdown

Understanding the DNMG150616PH nomenclature according to ISO 1832:

ISO Symbol	Parameter	Meaning
D	Insert Shape	D (55° Rhombic)
N	Clearance Angle	N (0° Clearance)
M	Tolerance Class	M (±0.13mm)
G	Fixing & Chipbreaker	G (Double-Sided with Chipbreaker)
150	Inscribed Circle / Size	15.875 mm (5/8")
61	Insert Thickness	4.76 mm
6P	Corner Configuration	Nose Radius 0.4 mm
N/A	Chipbreaker Code	Precision Heavy-Duty Chipbreaker

Engineering Dimensions & Geometry

Precision-manufactured dimensions for accurate tool selection and programming:

Dimension	Value	Tolerance
Inscribed Circle (IC)	15.875 mm (5/8")	±0.13 mm
Insert Thickness (S)	4.76 mm	±0.13 mm
Nose Radius (r_ε)	0.4 mm	±0.05 mm
Inscribed Circle Diameter (d1)	5.56 mm	H6
Overall Length (L)	15.9 mm (approx.)	±0.20 mm
Corner Angle	55°	±0.5°

Grade Details – Key Grade Characteristics

The CA525 grade is a CVD-coated carbide substrate featuring a multi-layer coating architecture optimized for steel and stainless steel machining. The substrate combines high toughness with excellent wear resistance, while the TiCN/Al₂O₃/TiN coating layers provide thermal protection and crater wear resistance.

Characteristic	Specification
Coating Type	CVD Multi-Layer (TiCN + Al₂O₃ + TiN)
Substrate	WC-Co Carbide (Medium Grain)
Hardness	~1,500 HV
Transverse Rupture Strength	~2,800 MPa
Color Code	Gold/Yellow (TiN Top Layer)

Grade Comparison Matrix

Select the optimal grade for your application by comparing Kyocera's popular CVD-coated offerings:

Grade	Coating	Primary Use	Speed Capability
CA525	CVD TiCN/Al₂O₃/TiN	Steel, Stainless Steel	Medium–High
CA530	CVD TiCN/Al₂O₃	General Steel	Medium
CA550	CVD Thick Al₂O₃	High-Speed Steel	High
CA6515	PVD TiAlN	Stainless, Exotic	Medium

Chipbreaker Profile

The Precision Heavy-Duty Chipbreaker chipbreaker on the DNMG150616PH is specifically engineered for precision heavy-duty. Key geometric features include:

Front Rake Angle: Optimized positive geometry for reduced cutting forces and improved chip flow
Chip Groove Depth: Calibrated for stable chip curling and controlled chip evacuation
Land Width: Narrow honing for sharp cutting edge and minimal burr formation
Edge Preparation: T-land or slight hone depending on chipbreaker variant for edge strength

This chipbreaker profile ensures reliable chip control across the recommended feed and depth-of-cut ranges, reducing the risk of chip jamming and improving surface integrity.

Recommended Applications & Workpiece Materials

The Kyocera DNMG150616PH with CA525 grade is optimized for the following workpiece materials and scenarios:

Carbon & Alloy Steels: Excellent for continuous and light interrupted cuts in AISI 1045, 4140, 4340
Stainless Steels: Ideal for austenitic grades (304, 316) and duplex stainless steels
Tool Steels: Suitable for pre-hardened tool steels up to 45 HRC
Cast Irons: Effective on gray cast iron (GG25) and ductile iron (GGG40)
General Engineering: Perfect for shafts, flanges, valves, and pump components

Application Map by Operation

Operational suitability and recommended parameter adjustments:

Operation	Suitability	Recommended Conditions
External Turning	✓ Excellent	v_c = 100–200 m/min, f = 0.15–0.60 mm/rev
Internal Turning (Boring)	✓ Excellent	Reduce v_c by 15–20%
Facing	✓ Good	Use constant surface speed
Profiling	✓ Good	Nose radius dependent
Grooving / Cut-off	✗ Not Recommended	Use dedicated grooving inserts

Recommended Cutting Conditions

Starting parameters for stable machining. Adjust based on machine rigidity and workpiece condition:

Workpiece Material	Cutting Speed v_c (m/min)	Feed f (mm/rev)	Depth of Cut a_p (mm)
Carbon Steel (≤ 0.45% C)	100–200	0.15–0.60	1.00–6.00
Alloy Steel (≤ 40 HRC)	100–200	0.15–0.60	1.00–6.00
Stainless Steel (Austenitic)	100–180	0.10–0.35	0.50–3.00
Cast Iron (Gray / Ductile)	120–200	0.10–0.40	1.00–4.00
Tool Steel (≤ 50 HRC)	80–140	0.08–0.25	0.50–2.50

Operating Guidelines

Always verify insert seat and clamping mechanism before operation
Use appropriate cutting fluid for stainless steel and high-temp alloys to prevent built-up edge
For interrupted cuts, reduce cutting speed by 20–30% to prevent premature chipping
Ensure machine spindle rigidity; vibration will degrade surface finish and tool life
First pass recommended at conservative parameters to establish stable chip formation
Monitor flank wear (VB) regularly; replace insert when VB exceeds 0.3 mm for finishing or 0.6 mm for roughing
Store inserts in original packaging away from moisture and corrosive environments

Toolholder Compatibility

The DNMG150616PH is designed for standard external and internal turning toolholders with 55° rhombic double-sided insert compatibility. Recommended toolholder series include:

Toolholder Series	Style	Insert Size	Application
DDJNR / DDJNL	93° External Turning	15 mm	General External Turning
SDJCR / SDJCL	93° External Turning	15 mm	Precision Finishing
SCLCR / SCLCL	95° External Turning	15 mm	Profiling & Facing
S20R-SDJCR15	Internal Boring Bar	15 mm	Internal Turning

Packaging & Ordering Information

Parameter	Details
Standard Packaging	10 inserts per plastic box (industrial grade)
Minimum Order Quantity	1 box (10 inserts)
Bulk Packaging	100 inserts per master carton (10 boxes)
Labeling	Each box labeled with MPN, Grade, Batch Code, and Barcode
Warranty	Full manufacturer warranty against material and workmanship defects

Catalog Meta Data

Attribute	Value
Manufacturer Part Number (MPN)	TAC02528
Product Series	DNMG
Grade	CA525
Coating	CVD TiCN/Al₂O₃/TiN
ISO Application Group	P15–P35, M15–M25
Industry Standards	ISO 1832, JIS B 4120
Country of Manufacture	Japan

Kyocera Product Authentication

✓ Genuine Product

Certificate of Authenticity

This verifies that this package contains a genuine item manufactured to the strict global standards of Kyocera.

Product Status Verified Original

Manufacturer Kyocera Corporation

Guaranteed Quality

Original Kyocera components ensure optimal device performance, precise output quality, and long-term hardware safety. Using non-genuine parts may impact hardware functions and void existing service agreements.

Shipping & Stock Information 発送・在庫情報

We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

🔹

Stock Enquiries (在庫確認): Kyotow manages a vast international inventory. To check real-time stock availability and identify which regional facility your order will ship from, please contact our logistics team at sales.kyotow@gmail.com.

🔹

Order Processing Pipeline:

In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.

Product Images & Technical Accuracy 正確な製品情報

In adherence to the philosophy of Monozukuri (物の作り) — Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹

How to Proceed with Your Purchase:

Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

Refund & Cancellation Policy 返品・キャンセルポリシー

🔹

100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹

Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹

Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

Payments & Security 安全な決済方法

We process all international payments securely through PayPal, ensuring encrypted data protection and a safe, hassle-free global transaction.

Fast & Reliable Worldwide Shipping 国際スピード郵便

We provide priority worldwide logistics exclusively through our corporate DHL Express account, tracking shipments seamlessly from our hubs in Asia, Europe, and China. Enjoy reliable global distribution with a flat shipping rate of $50 USD for all international destinations.

Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

🇯🇵

Domestic Sourced

日本国内直接調達

Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

🛡️

100% Genuine

100% メーカー正規品

Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.

📉

No Regional Markups

海外上乗せ利益なし

We bypass Western corporate sales teams and localized regional overhead costs entirely.

Tags: DNMG150616PH , Kyocera , 55° Rhombic Insert , CA525 , TAC02528 , Turning Insert , Precision-Heavy-Duty , indexable-insert , carbide-insert , CNC-machining

Kyocera DNMG150616PH CA525 TAC02528 Turning Insert

International Shipping Note

Product Overview

ISO Designation Breakdown

Engineering Dimensions & Geometry

Grade Details – Key Grade Characteristics

Grade Comparison Matrix

Chipbreaker Profile

Recommended Applications & Workpiece Materials

Application Map by Operation

Recommended Cutting Conditions

Operating Guidelines

Toolholder Compatibility

Packaging & Ordering Information

Catalog Meta Data

Certificate of Authenticity

Shipping & Stock Information 発送・在庫情報

Product Images & Technical Accuracy 正確な製品情報

Refund & Cancellation Policy 返品・キャンセルポリシー

Payments & Security 安全な決済方法

Fast & Reliable Worldwide Shipping 国際スピード郵便

Direct Supply Chain Transparency サプライチェーンの透明性

Domestic Sourced

100% Genuine

No Regional Markups

Information

My Account Information

Customer Service