Kyocera DNMG150612PT CA510 TAA02481
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA02481
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Kyocera DNMG150612PT CA510 TAA02481
Product Overview
The Kyocera DNMG150612PT is a premium-grade 55° Rhombic indexable turning insert featuring the CA510 PVD-coated carbide substrate. Engineered for semi-finishing operations in steel machining, this insert combines advanced substrate technology with the Precision Turning (PT) chipbreaker geometry to deliver exceptional tool life, dimensional stability, and surface finish quality. The DNMG150612PT is the ideal choice for CNC turning centers demanding consistent, repeatable performance across high-volume production environments.
ISO Designation Breakdown
| Position | Code | ISO Meaning | Specification |
|---|---|---|---|
| 1st Letter | D | Insert Shape | 55° Rhombic (Diamond) |
| 2nd Letter | N | Normal Clearance | 0° Relief Angle |
| 3rd Letter | M | Tolerance Class | ±0.13 mm (I.C.), ±0.08 mm (Thickness) |
| 4th Letter | G | Insert Type | With Hole, Double-Sided Chipbreaker |
| 5-6 Digits | 15 | Cutting Edge Length | 15.5 mm (Inscribed Circle) |
| 7-8 Digits | 06 | Insert Thickness | 6.35 mm |
| 9-10 Digits | 12 | Corner Radius | 1.2 mm |
| 11-12 Letters | PT | Chipbreaker Code | Precision Turning (PT) |
Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Inscribed Circle (I.C.) | 15.5 mm | ±0.13 mm |
| Insert Thickness (S) | 6.35 mm | ±0.08 mm |
| Corner Radius (RE) | 1.2 mm | ±0.05 mm |
| Relief Angle | 0° | ±0.5° |
| Hole Diameter | 4.4 mm | +0.1 mm |
| Chipbreaker Width | 0.15-0.25 mm | ±0.02 mm |
| Edge Preparation | T-land + Honing | Standard |
Grade Details - Key Grade Characteristics
The CA510 grade is a high-performance PVD-coated carbide specifically developed for steel machining (ISO P-class). It features a hard, wear-resistant coating over a tough, deformation-resistant substrate.
| Property | CA510 Specification |
|---|---|
| Coating Type | TiAlN-based PVD Multi-layer |
| Substrate Class | Medium-Grain WC-Co (10% Co) |
| Hardness (HV) | 1,650 ± 50 HV |
| Transverse Rupture Strength | 2,400 MPa |
| Coating Thickness | 2.5-3.5 μm |
| Friction Coefficient | 0.35 (against steel) |
| Heat Resistance | 800°C (oxidation threshold) |
| Primary Application | Steel, Low-alloy Steel, Cast Steel |
Grade Comparison Matrix
| Grade | Wear Resistance | Toughness | Speed Range | Best For |
|---|---|---|---|---|
| CA510 | ★★★★☆ | ★★★★☆ | Medium-High | Steel, General Purpose |
| CA511 | ★★★★★ | ★★★☆☆ | High | Steel, Continuous Cut |
| CA512 | ★★★☆☆ | ★★★★★ | Medium | Interrupted Cuts |
| CA515 | ★★★★☆ | ★★★★☆ | Medium | Stainless Steel |
Chipbreaker Profile
Precision Turning (PT): Precision turning chipbreaker for semi-finishing to finishing operations. Stable chip evacuation across varied cutting depths.
- Chip Control: Optimized groove geometry ensures tight chip curl and reliable breakage across the recommended feed range.
- Edge Stability: Reinforced cutting edge land provides resistance to chipping and micro-fractures under cyclic loads.
- Surface Finish: Polished rake face minimizes built-up edge (BUE) and delivers consistent surface roughness (Ra 0.4-1.6 μm).
Recommended Applications & Workpiece Materials
| Material Group | ISO Code | Hardness Range | Machinability |
|---|---|---|---|
| Carbon Steel | P.1 | < 150 HB | Excellent |
| Low-Alloy Steel | P.2 | 150-250 HB | Excellent |
| High-Alloy Steel | P.3 | 250-350 HB | Good |
| Cast Steel | P.4 | 150-300 HB | Good |
| Stainless Steel (Austenitic) | M.1 | 150-200 HB | Fair (Reduced Speed) |
Application Map by Operation
| Operation | Suitability | Depth of Cut (ap) | Feed (fn) |
|---|---|---|---|
| External Turning | ★★★★★ | 0.2-2.0 mm | 0.08-0.25 mm/rev |
| Internal Boring | ★★★★☆ | 0.5-2.0 mm | 0.10-0.25 mm/rev |
| Face Turning | ★★★★☆ | 1.0-3.0 mm | 0.15-0.35 mm/rev |
| Profiling | ★★★☆☆ | 0.5-1.5 mm | 0.08-0.20 mm/rev |
| Parting/Grooving | Not Recommended | — | — |
Recommended Cutting Conditions
| Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Depth of Cut ap (mm) |
|---|---|---|---|
| Carbon Steel (< 150 HB) | 180-320 | 0.08-0.25 | 0.2-2.0 |
| Low-Alloy Steel (150-250 HB) | 162-288 | 0.08-0.25 | 0.2-2.0 |
| High-Alloy Steel (250-350 HB) | 135-240 | 0.07-0.21 | 0.2-1.6 |
Note: Values are starting recommendations. Optimize based on machine rigidity, coolant delivery, and workpiece stability. Use lower range for interrupted cuts or slender components.
Operating Guidelines
- Coolant: High-pressure flood coolant (5-8 bar) is recommended for steel machining to extend tool life and improve chip evacuation. Minimum coolant concentration 8-10% for water-miscible fluids.
- Tool Overhang: Keep toolholder overhang to a minimum (≤ 4× tool diameter) to prevent vibration and chatter during finishing passes.
- Edge Preparation: Do not touch or re-hone the cutting edge. The factory T-land and micro-honing are optimized for the CA510 coating adhesion.
- Insert Seating: Ensure the toolholder pocket is clean and free of chips before seating. Torque the clamping screw to 2.5-3.0 Nm.
- Entry/Exit Strategy: Use ramp entry or rounded corner paths to avoid impact loading on the insert corner. Avoid plunging directly into solid material.
- Speed Ramp: Start at the lower end of the recommended Vc range and increase by 10% increments until tool life or surface quality begins to degrade.
Toolholder Compatibility
| Toolholder Type | Compatible Series | Insert Size | Clamping |
|---|---|---|---|
| External Turning | DDJNR, DDJNL, DDNN | DNMG 15xx / DNMX 15xx | Lever Lock |
| Internal Boring | S-DDJNR/L, S-SDJCR/L | DNMG 15xx / DNMX 15xx | Screw Clamp |
| Face Turning | DDJNR/L 45° | DNMG 15xx / DNMX 15xx | Lever Lock |
| Copy Turning | DDJNR/L 93° | DNMG 15xx / DNMX 15xx | Lever Lock |
Verify toolholder pocket dimensions (I.C. 15.5 mm, thickness 6.35 mm) before ordering. Use genuine Kyocera toolholders for optimal performance.
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number | TAA02481 |
| Standard Pack Quantity | 10 inserts per plastic box |
| Packaging Type | Individual anti-corrosion paper wrapping, indexed foam insert |
| Barcode / Traceability | Lot number and date code printed on box |
| Storage Conditions | Dry environment, 15-25°C, away from corrosive vapors |
| Shelf Life | Unlimited when stored correctly (coating integrity guaranteed) |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Line | Kyocera Standard Turning Inserts |
| Catalog Series | DNMG / DNMX - 55° Rhombic |
| Grade Family | CA500 Series (Steel Grade) |
| Insert Standard | ISO 1832 |
| Coating Generation | 2nd Gen PVD (TiAlN) |
| Manufacturing Origin | Japan |
| Quality Standard | ISO 9001:2015, JIS B 4054 |
| ECCN | 1A999 (General Industrial Cutting Tools) |
Why source from Kyotow.com? We supply 100% genuine Kyocera inserts with full manufacturer warranty, expert application support, and competitive pricing for volume orders. Every insert is factory-sealed and traceable.
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To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.
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