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Kyocera DNMG150612PS CA510 TAA02457

Kyocera DNMG150612PS CA510 TAA02457
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Kyocera DNMG150612PS CA510 TAA02457
$5.61 USD
$9.35 USD
1 or more $5.61 USD
  • Stock: In Stock
  • Model: CA510
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TAA02457
This product has a minimum quantity of 10
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Kyocera DNMG150612PS CA510 TAA02457

Product Overview

The Kyocera DNMG150612PS is a premium-grade 55° Rhombic indexable turning insert featuring the CA510 PVD-coated carbide substrate. Engineered for finishing operations in steel machining, this insert combines advanced substrate technology with the Precision Finishing (PS) chipbreaker geometry to deliver exceptional tool life, dimensional stability, and surface finish quality. The DNMG150612PS is the ideal choice for CNC turning centers demanding consistent, repeatable performance across high-volume production environments.

ISO Designation Breakdown

PositionCodeISO MeaningSpecification
1st LetterDInsert Shape55° Rhombic (Diamond)
2nd LetterNNormal Clearance0° Relief Angle
3rd LetterMTolerance Class±0.13 mm (I.C.), ±0.08 mm (Thickness)
4th LetterGInsert TypeWith Hole, Double-Sided Chipbreaker
5-6 Digits15Cutting Edge Length15.5 mm (Inscribed Circle)
7-8 Digits06Insert Thickness6.35 mm
9-10 Digits12Corner Radius1.2 mm
11-12 LettersPSChipbreaker CodePrecision Finishing (PS)

Engineering Dimensions & Geometry

ParameterValueTolerance
Inscribed Circle (I.C.)15.5 mm±0.13 mm
Insert Thickness (S)6.35 mm±0.08 mm
Corner Radius (RE)1.2 mm±0.05 mm
Relief Angle±0.5°
Hole Diameter4.4 mm+0.1 mm
Chipbreaker Width0.15-0.25 mm±0.02 mm
Edge PreparationT-land + HoningStandard

Grade Details - Key Grade Characteristics

The CA510 grade is a high-performance PVD-coated carbide specifically developed for steel machining (ISO P-class). It features a hard, wear-resistant coating over a tough, deformation-resistant substrate.

PropertyCA510 Specification
Coating TypeTiAlN-based PVD Multi-layer
Substrate ClassMedium-Grain WC-Co (10% Co)
Hardness (HV)1,650 ± 50 HV
Transverse Rupture Strength2,400 MPa
Coating Thickness2.5-3.5 μm
Friction Coefficient0.35 (against steel)
Heat Resistance800°C (oxidation threshold)
Primary ApplicationSteel, Low-alloy Steel, Cast Steel

Grade Comparison Matrix

GradeWear ResistanceToughnessSpeed RangeBest For
CA510★★★★☆★★★★☆Medium-HighSteel, General Purpose
CA511★★★★★★★★☆☆HighSteel, Continuous Cut
CA512★★★☆☆★★★★★MediumInterrupted Cuts
CA515★★★★☆★★★★☆MediumStainless Steel

Chipbreaker Profile

Precision Finishing (PS): Ultra-precision chipbreaker for mirror-finish applications. Designed for minimal cutting forces and exceptional surface integrity.

  • Chip Control: Optimized groove geometry ensures tight chip curl and reliable breakage across the recommended feed range.
  • Edge Stability: Reinforced cutting edge land provides resistance to chipping and micro-fractures under cyclic loads.
  • Surface Finish: Polished rake face minimizes built-up edge (BUE) and delivers consistent surface roughness (Ra 0.4-1.6 μm).

Recommended Applications & Workpiece Materials

Material GroupISO CodeHardness RangeMachinability
Carbon SteelP.1< 150 HBExcellent
Low-Alloy SteelP.2150-250 HBExcellent
High-Alloy SteelP.3250-350 HBGood
Cast SteelP.4150-300 HBGood
Stainless Steel (Austenitic)M.1150-200 HBFair (Reduced Speed)

Application Map by Operation

OperationSuitabilityDepth of Cut (ap)Feed (fn)
External Turning★★★★★0.05-0.8 mm0.05-0.15 mm/rev
Internal Boring★★★★☆0.5-2.0 mm0.10-0.25 mm/rev
Face Turning★★★★☆1.0-3.0 mm0.15-0.35 mm/rev
Profiling★★★☆☆0.5-1.5 mm0.08-0.20 mm/rev
Parting/GroovingNot Recommended

Recommended Cutting Conditions

MaterialCutting Speed Vc (m/min)Feed fn (mm/rev)Depth of Cut ap (mm)
Carbon Steel (< 150 HB)200-4000.05-0.150.05-0.8
Low-Alloy Steel (150-250 HB)180-3600.05-0.150.05-0.8
High-Alloy Steel (250-350 HB)150-3000.04-0.130.0-0.6

Note: Values are starting recommendations. Optimize based on machine rigidity, coolant delivery, and workpiece stability. Use lower range for interrupted cuts or slender components.

Operating Guidelines

  • Coolant: High-pressure flood coolant (5-8 bar) is recommended for steel machining to extend tool life and improve chip evacuation. Minimum coolant concentration 8-10% for water-miscible fluids.
  • Tool Overhang: Keep toolholder overhang to a minimum (≤ 4× tool diameter) to prevent vibration and chatter during finishing passes.
  • Edge Preparation: Do not touch or re-hone the cutting edge. The factory T-land and micro-honing are optimized for the CA510 coating adhesion.
  • Insert Seating: Ensure the toolholder pocket is clean and free of chips before seating. Torque the clamping screw to 2.5-3.0 Nm.
  • Entry/Exit Strategy: Use ramp entry or rounded corner paths to avoid impact loading on the insert corner. Avoid plunging directly into solid material.
  • Speed Ramp: Start at the lower end of the recommended Vc range and increase by 10% increments until tool life or surface quality begins to degrade.

Toolholder Compatibility

Toolholder TypeCompatible SeriesInsert SizeClamping
External TurningDDJNR, DDJNL, DDNNDNMG 15xx / DNMX 15xxLever Lock
Internal BoringS-DDJNR/L, S-SDJCR/LDNMG 15xx / DNMX 15xxScrew Clamp
Face TurningDDJNR/L 45°DNMG 15xx / DNMX 15xxLever Lock
Copy TurningDDJNR/L 93°DNMG 15xx / DNMX 15xxLever Lock

Verify toolholder pocket dimensions (I.C. 15.5 mm, thickness 6.35 mm) before ordering. Use genuine Kyocera toolholders for optimal performance.

Packaging & Ordering Information

ItemDetails
Manufacturer Part NumberTAA02457
Standard Pack Quantity10 inserts per plastic box
Packaging TypeIndividual anti-corrosion paper wrapping, indexed foam insert
Barcode / TraceabilityLot number and date code printed on box
Storage ConditionsDry environment, 15-25°C, away from corrosive vapors
Shelf LifeUnlimited when stored correctly (coating integrity guaranteed)

Catalog Meta Data

AttributeValue
Product LineKyocera Standard Turning Inserts
Catalog SeriesDNMG / DNMX - 55° Rhombic
Grade FamilyCA500 Series (Steel Grade)
Insert StandardISO 1832
Coating Generation2nd Gen PVD (TiAlN)
Manufacturing OriginJapan
Quality StandardISO 9001:2015, JIS B 4054
ECCN1A999 (General Industrial Cutting Tools)

Why source from Kyotow.com? We supply 100% genuine Kyocera inserts with full manufacturer warranty, expert application support, and competitive pricing for volume orders. Every insert is factory-sealed and traceable.

Shipping & Stock Information │ 発送・在庫情報

We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

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  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
  • Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.

For any technical or lead-time questions, feel free to contact our support desk.

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In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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日本国内直接調達

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100% メーカー正規品

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海外上乗せ利益なし

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