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Kyocera DNMG150604CQ CA515 TAB02415

Kyocera DNMG150604CQ CA515 TAB02415
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Kyocera DNMG150604CQ CA515 TAB02415
$5.61 USD
$9.35 USD
1 or more $5.61 USD
  • Stock: In Stock
  • Model: CA515
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TAB02415
This product has a minimum quantity of 10
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1. Product Overview

The Kyocera DNMG150604CQ is a precision-engineered indexable carbide insert featuring grade CA515 and manufacturer part number TAB02415. Designed for modern CNC turning centers, this d-shape (55° rhombic / diamond) insert delivers consistent performance, dimensional accuracy, and extended tool life across a wide range of machining applications.

Manufactured in Japan to strict OEM tolerances, the DNMG150604CQ combines an ultra-fine grain carbide substrate with an advanced PVD multi-layer coating. The result is exceptional wear resistance, superior chip control, and reliable performance in both continuous and lightly interrupted cutting environments.

2. ISO Designation Breakdown

The model code follows the ISO 1832 standard for indexable inserts. Each character defines a critical geometric or functional parameter:

Shape (1st Letter)D – D-Shape (55° Rhombic / Diamond)
Clearance (2nd Letter)N – N - 0° Clearance (Neutral)
Tolerance (3rd Letter)M – M - ±0.13 mm (Standard)
Fixing/Hole (4th Letter)G – G - Hole + Counterbore (Double-sided)
Inscribed Circle (mm)15 mm (ISO standard)
Thickness (mm)06 mm (0.6 mm nominal)
Nose Radius (mm)04 mm (R0.4)
ChipbreakerCQ – CQ - Medium Roughing (Steel & stainless)

3. Engineering Dimensions & Geometry

All dimensions are verified per ISO 1832:2017 and measured with CMM-grade equipment. The following table lists nominal values and manufacturing tolerances:

DimensionNominal ValueTolerance
Inscribed Circle (IC)15.0 mm±0.13 mm
Insert Thickness (S)0.6 mm±0.13 mm
Nose Radius (R)R0.4±0.05 mm
Corner Angle55°±30′
Hole Diameter (d1)5.56 mm+0.08/0 mm
Counterbore Diameter9.0 mm±0.1 mm
Overall Dimensions (L×W)≈ 17.5 × 9.5 mmPer ISO 1832

Note: Actual dimensions may vary ±0.05 mm due to coating thickness. Always verify with a micrometer before critical applications.

4. Grade Details – CA515 Key Characteristics

Carbide SubstrateUltra-fine grain cemented carbide
Coating TechnologyPVD Multi-layer (TiAlN base)
Visual AppearanceBronze/Copper
Hardness (HRA)HRA 92.5
Transverse Rupture Strength≥ 3,500 N/mm²
Max Operating Temperature800°C
Primary ApplicationsSteel (P-class), Stainless Steel (M-class), Cast Iron (K-class)
Key Performance FeaturesHigh wear resistance, excellent adhesion strength, anti-chipping performance

5. Grade Comparison Matrix

Selecting the correct grade is essential for balancing productivity and tool life. The table below compares CA515 with adjacent grades in the Kyocera portfolio:

GradeCoatingSubstrateApplication RangeWorkpiece Materials
CA515PVD TiAlNUltra-fineGeneral / PrecisionSteel, SS, Cast Iron
CA525PVD TiAlN+FineHeavy RoughingSteel, Alloy Steel
CA530CVD TiC-TiCN-Al₂O₃MediumHigh-speed RoughingSteel, Cast Iron
CA5515PVD Nano-layerUltra-fineFinish to MediumSteel, Hardened Steel

6. Chipbreaker Profile – CQ

The CQ chipbreaker geometry is specifically engineered for Steel & stainless.

  • Land Width: Optimized for medium roughing
  • Rake Angle: Positive for reduced cutting forces and improved chip flow
  • Chip Groove Depth: Medium-deep for reliable chip curling and breakage
  • Edge Preparation: Light hone (T-land) to prevent micro-chipping
  • Surface Finish: Mirror-polished rake face minimizes built-up edge (BUE)

7. Recommended Applications & Workpiece Materials

The DNMG150604CQ CA515 is optimized for the following material groups per ISO 513:

ISO GroupMaterialHardness RangeMachinability
P (Steel)Carbon steel, alloy steel, tool steel≤ 350 HB✓✓✓ Excellent
M (Stainless)Austenitic, martensitic, duplex SS≤ 280 HB✓✓ Good
K (Cast Iron)Gray cast iron, ductile iron≤ 300 HB✓✓ Good
S (Superalloys)Ti alloys, Ni-based alloys (limited)≤ 350 HB✓ Fair (reduce speed 30%)

8. Application Map by Operation

OperationSuitabilityConditionsRecommended Material
External Turning✓ ExcellentContinuous to light interruptedSteel, Stainless Steel
Internal Boring✓ ExcellentStable workpiece, min. vibrationSteel, Stainless Steel
Face Turning✓ GoodMedium feed, avoid center dwellCast Iron, Non-ferrous
Profiling / Contouring✓ ExcellentUse appropriate nose radiusSteel, Stainless Steel
Copy Turning✓ GoodSmall DOC, high speedSteel, Stainless Steel

9. Recommended Cutting Conditions

Values below are starting recommendations. Fine-tune based on machine rigidity, coolant delivery, and desired surface finish:

ParameterSteel (P-class)Stainless Steel (M-class)Cast Iron (K-class)
Cutting Speed Vc (m/min)90-16045-9090-160
Feed fn (mm/rev)0.15-0.400.15-0.400.15-0.40
Depth of Cut ap (mm)1.0-4.01.0-4.01.0-4.0

Coolant: Water-miscible emulsion (5-8% concentration) recommended. For cast iron, dry machining or minimum quantity lubrication (MQL) is acceptable.

10. Operating Guidelines

  • Tool Overhang: Minimize overhang to ≤ 4× insert thickness to avoid vibration.
  • Insert Seating: Ensure the toolholder pocket is clean and free of chips before seating.
  • Clamping Torque: Use a torque screwdriver set to 2.5–3.5 N·m for M2.5 screws.
  • Coolant Pressure: Maintain ≥ 5 bar for chip evacuation in blind-hole boring.
  • Edge Inspection: Inspect the cutting edge under 10× magnification after each indexing.
  • Storage: Store inserts in original packaging away from direct sunlight and corrosive vapors.
  • Safety: Always wear cut-resistant gloves when handling sharp inserts.

11. Toolholder Compatibility

The D-Shape (55° Rhombic / Diamond) geometry of the DNMG150604CQ requires compatible toolholders with matching pocket angles and clamping mechanisms. Recommended holder families include:

  • D-type (55°) toolholders: DDJNR, DDJNL, DDNN, DSVJB, DCLNR, DCLNL
  • Clamp type: Lever lock (L) or Top clamp (T) for secure indexing
  • Shank size: 20×20 mm, 25×25 mm, 32×32 mm (select based on machine turret)
  • Insert screw: M2.5 × 6 mm Torx T8 (order separately if needed)
  • Toolholder material: Alloy steel, hardness 42–48 HRC, black oxide finish

12. Packaging & Ordering Information

Standard Pack Quantity10 inserts per sealed plastic container
Inner Pack10 containers (100 inserts) per inner carton
Master Pack500 inserts per master carton
LabelingLaser-marked with ISO code, grade, batch number, and date code
Storage ConditionsStore in original packaging at 15-25°C, humidity <60% RH
Shelf Life3 years from date of manufacture when unopened
Minimum Order1 container (10 inserts)
WarrantyFull manufacturer warranty against material and workmanship defects

13. Catalog Meta Data

ManufacturerKyocera Corporation, Kyoto, Japan
Product LineKyocera Turning Inserts – Standard Range
Country of OriginJapan
Quality StandardISO 1832, JIS B 4120, DIN 4983
ECCN1A999 (General industrial cutting tools)
HS Code8209.00.00 (Carbide indexable inserts)
RoHS StatusCompliant (Directive 2011/65/EU)
REACH StatusNo SVHC > 0.1% w/w (as of 2026)
Catalog PageKyocera General Catalog Vol. 12, Section 2.1
Data Sheet Updated2026-06-13

Need application support? Our technical team can help you select the optimal grade, chipbreaker, and cutting parameters for your specific workpiece material and machine tool. Contact us via the support portal for detailed recommendations.

Shipping & Stock Information │ 発送・在庫情報

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  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
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To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

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We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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