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Kyocera DNMG150412 CA4505 TJD01962

Kyocera DNMG150412 CA4505 TJD01962
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Kyocera DNMG150412 CA4505 TJD01962
$4.03 USD
$6.72 USD
1 or more $4.03 USD
  • Stock: In Stock
  • Model: CA4505
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TJD01962
This product has a minimum quantity of 10
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Product Overview

The DNMG150412 CA4505 TJD01962 is a premium-grade indexable carbide insert manufactured by Kyocera in Japan. Designed for precision CNC turning operations, this 55° rhombic insert delivers exceptional surface finish quality (Ra 0.8-3.2 μm), extended tool life (up to 20% longer), and reliable performance in high-volume production environments. The CA4505 PVD multi-layer coating ensures superior wear resistance and thermal stability even at cutting speeds reaching 250 m/min.

ISO Designation Breakdown

Complete ISO 1832 designation decoded for the DNMG150412 insert:

ISO ParameterCodeDescription
Insert ShapeD55° Rhombic
Clearance AngleN0° (Negative)
Tolerance ClassM±0.13mm (Standard)
Hole/ChipbreakerGWith hole, chipbreaker on both sides
Cutting Edge Length (IC)15≈ 1.5 mm inscribed circle
Insert Thickness04≈ 0.4 mm
Nose Radius120.12 mm

Engineering Dimensions & Geometry

DimensionValueNotes
Inscribed Circle (IC)≈ 1.5 mmStandard ISO size 15
Insert Thickness (S)≈ 0.4 mmProvides rigidity and heat dissipation
Nose Radius (rε)0.12 mmBalances surface finish and edge strength
Clearance Angle0° (Negative)Negative rake for strength, double-sided use
Tolerance Class±0.13mm (Standard)Ensures precise insert seating and repeatability

Grade Details – Key Grade Characteristics

PropertySpecification
Grade NameCA4505
SubstrateUltra-fine grain carbide
Coating TechnologyPVD Multi-layer (TiAlN based)
Coating ColorCopper-Bronze
HardnessHRA 92.5
Transverse Rupture Strength≥ 3,500 N/mm²
Max Operating Temperature900°C
Primary ApplicationSteel (P), Stainless Steel (M), Cast Iron (K)
  • Enhanced wear resistance for continuous and light interrupted cutting
  • Excellent thermal stability at high cutting speeds
  • Superior adhesion strength minimizes chipping and flaking
  • Optimized for wet and dry machining environments

Grade Comparison Matrix

Compare CA4505 with related Kyocera grades to select the optimal solution for your application:

GradeCoatingBest ForSpeed RangeApplication
CA4505PVD Multi-layerSteel, SS, Cast IronMedium-HighGeneral to Semi-Finish
CA4515PVD Multi-layerSteel, Alloy SteelHighContinuous Cutting
CA4525PVD Multi-layerStainless SteelMediumInterrupted Cutting
CA6535CVD Multi-layerCast Iron, Hard SteelLow-MediumHeavy Roughing

Chipbreaker Profile

AttributeDetails
Chipbreaker CodeStandard
Profile NameBasic
Machining TypeGeneral
Chip ControlStandard land geometry for general chip flow
Best ApplicationGeneral purpose turning

Recommended Applications & Workpiece Materials

The DNMG150412 with CA4505 grade is engineered for versatility across multiple material groups:

  • Steel (ISO P): Carbon steel, alloy steel, tool steel – excellent for continuous and light interrupted cuts.
  • Stainless Steel (ISO M): Austenitic and martensitic grades – resists built-up edge and work hardening.
  • Cast Iron (ISO K): Gray cast iron, ductile iron – stable performance in both dry and wet conditions.
  • Heat-Resistant Alloys: Limited application in nickel-based alloys at reduced speeds.

Application Map by Operation

Suitability ratings for common turning operations:

OperationSuitabilityRecommended Feed (mm/rev)Depth of Cut (mm)
External Turning★★★★★ Excellent0.15-0.401.0-4.0
Internal Turning★★★★☆ Very Good0.15-0.401.0-4.0
Face Turning★★★★★ Excellent0.15-0.401.0-4.0
Profiling / Contouring★★★☆☆ Good0.05-0.200.5-2.0
Grooving / Parting★★☆☆☆ Limited0.05-0.150.2-1.0

Recommended Cutting Conditions

Starting parameters for the DNMG150412 CA4505. Adjust based on machine rigidity and workpiece condition:

Workpiece MaterialCutting Speed Vc (m/min)Feed fn (mm/rev)Depth of Cut ap (mm)Condition
Carbon Steel (P.1-P.3)150-2500.15-0.401.0-4.0Wet / Dry
Alloy Steel (P.4-P.6)150-2500.15-0.401.0-4.0Wet Recommended
Stainless Steel (M.1-M.3)100-1800.15-0.401.0-4.0Wet Required
Cast Iron (K.1-K.3)130-2200.15-0.401.0-4.0Dry / Wet

Operating Guidelines

  • Tool Setup: Ensure insert seat is clean and undamaged before mounting. Use proper torque when clamping.
  • Cutting Fluid: For stainless steel and heat-resistant alloys, flood coolant is recommended to prevent built-up edge.
  • Speed Selection: Start at the lower end of the recommended Vc range and increase gradually based on tool wear patterns.
  • Feed Rate: Maintain consistent feed to avoid chatter and ensure optimal chipbreaker performance.
  • Depth of Cut: Always exceed the nose radius by at least 3× to prevent radial forces and premature wear.
  • Insert Change: Monitor flank wear (VB max 0.3mm) and replace before catastrophic failure damages the toolholder.
  • Storage: Store in original packaging away from moisture and corrosive environments.

Toolholder Compatibility

The DNMG150412 is compatible with the following toolholder families:

  • Recommended Holder: MDJN / MDKN / MDQN type toolholders (55° rhombic)
  • Clamping System: Lever lock or screw clamp (depending on holder design)
  • Insert Seat Angle: Matches clearance angle for optimal contact and heat transfer
  • Shim Requirement: Use original Kyocera shims to protect toolholder pocket from wear
  • Coolant Delivery: High-pressure coolant recommended for stainless steel applications

Packaging & Ordering Information

ParameterDetails
Packaging TypeOriginal Kyocera plastic blister pack, 10 inserts per pack
Minimum Order10 pieces (1 pack)
Stock AvailabilityIn Stock – Ready for dispatch
WarrantyFull manufacturer warranty against material defects
TraceabilityEach insert laser-marked with grade and batch code

Catalog Meta Data

Meta FieldValue
Manufacturer Catalog No.TJD01962
ISO ClassificationDNMG150412
Grade ClassificationCA4505 (PVD Coated Carbide)
Coating GenerationAdvanced PVD Multi-layer
Insert StandardISO 1832 / ANSI B212.4
Country of ManufactureJapan

Shipping & Stock Information │ 発送・在庫情報

We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

🔹Stock Enquiries (在庫確認): Kyotow manages a vast international inventory. To check real-time stock availability and identify which regional facility your order will ship from, please contact our logistics team at sales.kyotow@gmail.com.

🔹Order Processing Pipeline:

  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
  • Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.

For any technical or lead-time questions, feel free to contact our support desk.

Product Images & Technical Accuracy │ 正確な製品情報

In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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日本国内直接調達

Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

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100% メーカー正規品

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海外上乗せ利益なし

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