Kyocera DCMT070204GK CA315 TMD01806

Product Overview

The Kyocera DCMT070204GK CA315 (TMD01806) is a premium trigon 55° positive turning insert engineered for precision finishing operations on CNC turning centers. Manufactured in Japan with Kyocera's proprietary CVD multi-layer coating technology, this insert delivers exceptional wear resistance, thermal stability, and predictable tool life in continuous and light-interrupted steel machining applications.

Designed for the P15-P35 application range, the CA315 grade combines a tough carbide substrate with TiCN-Al₂O₃-TiN coating layers to achieve the optimal balance between cutting speed, feed rate, and depth of cut. The Rhombic 55° geometry ensures stable cutting forces and excellent chip evacuation, reducing machine downtime and improving surface finish quality.

ISO Designation Breakdown

Understanding the ISO 1832 designation ensures correct toolholder selection and application matching:

Engineering Dimensions & Geometry

All dimensions conform to ISO 1832 and ANSI B212.4 standards for universal compatibility:

Grade Details — Key Grade Characteristics

CA315 is a CVD-coated grade positioned in the P15-P35 range for steel machining. Key characteristics include:

• Substrate: Tough WC-Co carbide with optimized cobalt content for edge strength
• Coating Structure: TiCN (base) + Al₂O₃ (middle) + TiN (top) — total thickness ~12 μm
• Coating Benefits: TiCN provides adhesion; Al₂O₃ provides thermal insulation; TiN provides wear recognition and low friction
• Color: Gold-yellow top layer for easy wear identification
• Cutting Speed Range: 120–350 m/min depending on operation and material
• Max Operating Temp: 900°C (continuous), 1050°C (interrupted)

Grade Comparison Matrix

Select the optimal grade for your specific steel machining requirements:

Chipbreaker Profile

The DCMT070204GK features a precision-ground chipbreaker geometry optimized for precision finishing:

• Chipbreaker Type: Standard groove with positive rake land
• Chip Control: Effective for feeds 0.10–0.60 mm/rev in steel
• Chip Form: C- or 6-shaped chips, ideal for automated production
• Surface Finish: Ground and polished cutting edge for reduced built-up edge
• Edge Preparation: T-land with honed radius for edge stability

Recommended Applications & Workpiece Materials

The CA315 grade is specifically formulated for ferrous materials in the following ranges:

• Carbon Steels: C15 to C60 (ISO C15-C60, AISI 1010–1060)
• Alloy Steels: Low to medium alloy content (< 5% total alloying elements)
• Tool Steels: Pre-hardened steels up to 350 HB
• Cast Steels: Carbon and low-alloy castings
• Forged Steels: Hot-forged and normalized components

Application Map by Operation

Match the insert to your specific turning operation:

Recommended Cutting Conditions

Start with these parameters and optimize based on machine rigidity and part configuration:

Note: Values are starting recommendations for carbon steel (< 250 HB). Reduce Vc by 15% for alloy steels and 25% for tool steels. Use coolant for continuous cutting; dry cutting acceptable for interrupted operations.

Operating Guidelines

• Tool Overhang: Minimize overhang to reduce vibration; use minimum 3× insert thickness engagement
• Insert Seat: Ensure toolholder seat is clean and undamaged; torque clamp screw to 3.5–4.5 Nm
• Coolant: 5–8% emulsion concentration recommended; aim nozzle at cutting zone at 45°
• Edge Wear Limit: Replace insert when flank wear (VB) reaches 0.3 mm or crater depth (KT) reaches 0.1 mm
• Storage: Keep inserts in original packaging; avoid temperature fluctuations above 40°C
• Safety: Always wear cut-resistant gloves when handling sharp inserts

Toolholder Compatibility

The DCMT070204GK is compatible with standard ISO toolholders. Recommended holder families:

Verify holder clamp type and insert seat angle (0° for negative inserts, 11° for positive inserts) before ordering.

Packaging & Ordering Information

Genuine Kyocera inserts are packaged to preserve edge integrity during transit:

Catalog Meta Data

Technical classification and cross-reference information:

Why Buy Genuine Kyocera from Kyotow.com? We supply 100% authentic Kyocera industrial cutting tools with full manufacturer warranty, expert application support, and fast tracked delivery. Every insert is factory-fresh and stored in climate-controlled conditions to maintain coating integrity.