Kyocera DC1270M-SC PR0315 TKK00895

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- Stock: In Stock
- Model: PR0315
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TKK00895
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1. Product Overview
The Kyocera DC1270M-SC PR0315 TKK00895 is a Kyocera indexable drill insert for the Drilling insert (DC series) system. It produces a 12.70 mm hole in a single pass from solid material — replacing HSS twist drills at 3–5× the productivity, with hole tolerances of IT10–IT11 and Ra 1.6–3.2 µm surface finish. The SC chipbreaker is optimized for low-resistance geometry for stainless & low-rigidity setups.
Grade PR0315 (MEGACOAT NANO (TiAlN-based nano-multilayer)) is a PVD drilling grade with HV 3,400 surface hardness and 1,100°C heat stability, engineered for high-efficiency machining of steel; stable wear resistance and long tool life. Recommended workpiece groups: Carbon Steel, Alloy Steel, Stainless Steel.
Worked example at Ø12.70 mm: on steel at Vc 160 m/min this drill runs ≈ 4,010 RPM and ≈ 384 mm/min feed, drilling a 3×D (38 mm) hole in roughly 6.0 seconds. Internal through-coolant at 10–20+ bar is required for chip evacuation and edge life.
2. Engineering Quick Reference
| Parameter | Specification |
|---|---|
| Full Product Name | Kyocera DC1270M-SC PR0315 TKK00895 |
| Ordering Code | DC1270M-SC |
| Drill Diameter | 12.70 mm |
| System | Drilling insert (DC series) |
| Chipbreaker | SC |
| Grade | PR0315 |
3. Ordering Code Decoded
| Code Element | Value | Meaning |
|---|---|---|
| Series | DC | Drilling insert (DC series) |
| Diameter Digits | 1270 | Ø 12.70 mm (digits ÷ 100) |
| Tolerance Letter | M | Diameter tolerance class |
| Chipbreaker Suffix | SC | low-resistance geometry for stainless & low-rigidity setups |
4. Engineering Data
| Parameter | Specification |
|---|---|
| Drill Diameter | 12.70 mm |
| System | Drilling insert (DC series) |
| Chipbreaker | SC — low-resistance geometry for stainless & low-rigidity setups |
| Hole Tolerance (typ.) | IT10–IT11 achievable (IT9 with finish pass) |
| Hole Surface Finish | Ra 1.6–3.2 µm typical |
| Drilling Depth Capability | 2D / 3D / 4D / 5D bodies available |
| Mounting | Screw-clamp in drill body pocket |
| Center Cutting | Yes — solid drilling from solid material |
| Coolant | Internal through-coolant required (min. 10–20 bar recommended) |
5. Grade Technology
| Parameter | Specification |
|---|---|
| Grade | PR0315 |
| Family | PVD |
| Coating | MEGACOAT NANO (TiAlN-based nano-multilayer) |
| Surface Hardness | HV 3,400 |
| Heat Resistance | 1,100°C |
| ISO Range | P10–P25 |
| Primary Materials | Carbon Steel, Alloy Steel, Stainless Steel |
6. Grade Application Range by ISO Material Group
| ISO Group | Suitability | Note |
|---|---|---|
| P – Steel | Excellent | First-choice application group |
| M – Stainless Steel | Not Recommended | Outside grade application window |
| K – Cast Iron | Not Recommended | Outside grade application window |
| N – Non-Ferrous | Not Recommended | Outside grade application window |
| S – HRSA / Titanium | Not Recommended | Outside grade application window |
| H – Hardened Steel | Not Recommended | Outside grade application window |
7. Grade Comparison Within Its Family
| Property | PR0315 (this insert) | PR1115 | PR1125 |
|---|---|---|---|
| Surface Hardness | HV 3,400 | HV 3,300 | HV 3,400 |
| TRS | 3,600 MPa | 3,400 MPa | 3,500 MPa |
| Heat Resistance | 1,100°C | 1,050°C | 1,100°C |
| ISO Range | P10–P25 | P20–P35 / M20–M35 | P15–P30 / M15–M30 |
8. Chipbreaker Geometry
SC: Low-resistance geometry for stainless & low-rigidity setups.
9. Recommended Workpiece Materials
Carbon Steel, Alloy Steel, Stainless Steel.
10. Hole Quality Capability
| Metric | Capability |
|---|---|
| Hole tolerance | IT10–IT11 (IT9 possible with boring pass) |
| Position accuracy | ±0.05 mm with rigid setup |
| Straightness | 0.05 mm / 100 mm depth |
| Surface finish | Ra 1.6–3.2 µm |
| Roundness | ≤ 0.02 mm typical |
11. Recommended Cutting Conditions & Cycle Times
| Workpiece Material | Vc (m/min) | f (mm/rev) | RPM @ Ø12.70 mm | Feed Rate vf (mm/min) | Cycle Time per 3×D Hole |
|---|---|---|---|---|---|
| Carbon Steel (S45C/C45, HB 180) | 112–160 | 0.06–0.13 | 4,010 | 364–521 | ≈ 4.4 s |
| Alloy Steel (SCM440/4140, HB 280) | 112–160 | 0.06–0.13 | 4,010 | 364–521 | ≈ 4.4 s |
| Stainless Steel (SUS304/1.4301) | 84–120 | 0.05–0.11 | 3,007 | 231–331 | ≈ 6.9 s |
| Gray Cast Iron (FC250/GG25) | 105–150 | 0.07–0.15 | 3,759 | 394–564 | ≈ 4.1 s |
| Nodular Cast Iron (FCD450) | 105–150 | 0.07–0.15 | 3,759 | 394–564 | ≈ 4.1 s |
| Aluminum Alloy (A6061-T6) | 244–350 | 0.07–0.17 | 8,772 | 1,043–1,491 | ≈ 1.5 s |
| Heat-Resistant Alloy (Inconel 718) | 28–40 | 0.04–0.09 | 1,002 | 62–90 | ≈ 25.4 s |
| Titanium Alloy (Ti-6Al-4V) | 28–40 | 0.04–0.09 | 1,002 | 62–90 | ≈ 25.4 s |
Deep-hole note: Beyond 3D use peck drilling (peck = 0.5–1.0×D) or high-pressure through-coolant ≥ 20 bar.
12. Entry & Exit Guidelines
- Reduce feed 50% on angled or interrupted entry surfaces
- Pre-spot with a center drill for highest position accuracy
- Reduce feed 50% for the final 2 mm before breakthrough
- For cross-hole intersections reduce feed 30% through the interruption
13. Wear Limits
| Criterion | Limit | Action |
|---|---|---|
| Flank wear VB | 0.25 mm | Index insert |
| Margin wear | 0.15 mm | Index peripheral insert |
| Chipping | Any | Replace; verify coolant & runout |
14. Compatible Drill Bodies
| Drill Body Requirement | Specification |
|---|---|
| DRA/DRV Ø12.70 mm | 12.70 mm indexable drill body, 2D–5D lengths |
| Shank options | Cylindrical / flatted shanks, metric & inch |
| Insert arrangement | Center + peripheral inserts for balanced cutting |
| Runout requirement | ≤ 0.03 mm TIR at drill tip |
15. Troubleshooting Guide
| Problem | Cause | Solution |
|---|---|---|
| Oversized hole | Runout / peripheral insert wear | Check TIR; index peripheral insert |
| Off-center hole | Center insert wear | Index center insert first |
| Chip packing | Coolant pressure too low | Increase coolant pressure; peck cycle for deep holes |
| Insert chipping at entry | Interrupted entry surface | Reduce feed 50% at entry |
| Burr at exit | Feed too high at breakthrough | Reduce feed 50% for last 2 mm |
16. Operating Guidelines
- Always use internal coolant; minimum 10 bar, recommended 20+ bar
- Verify drill runout ≤ 0.03 mm before operation
- Index center and peripheral inserts as a matched pair for hole-size consistency
- Clean the pocket and screw at every insert change; torque to spec
- Replace worn screws together with the insert
17. Quality Assurance
| Quality Attribute | Specification |
|---|---|
| Manufacturing Standard | ISO 9001:2015 certified Kyocera production, Japan |
| Dimensional Inspection | 100% inspection with CMM-class tolerance control |
| Edge Inspection | Microscopic cutting-edge inspection on every piece |
| Traceability | Laser-marked lot code on packaging; full batch traceability |
| Country of Origin | Japan |
18. Packaging & Ordering
| Parameter | Specification |
|---|---|
| Manufacturer Part Number | See product name |
| Ordering Code | DC1270M-SC |
| Standard Packaging | 10 inserts per box |
| Minimum Order Quantity | 1 box (10 pcs) |
| Stock Status | In stock — ships within 1–3 business days |
| Warranty | 90-day manufacturing-defect warranty |
19. Catalog Meta Data
| Parameter | Specification |
|---|---|
| Brand | Kyocera |
| Product Type | Indexable Drill Insert |
| Full Product Name | Kyocera DC1270M-SC PR0315 TKK00895 |
| Code | DC1270M-SC |
| Diameter | 12.70 mm |
| System | Drilling insert (DC series) |
| Grade | PR0315 |
| Origin | Japan |
20. Frequently Asked Questions
Q: What hole size does the DC1270M-SC drill?
A: Ø12.70 mm — the digits after the series prefix are the diameter × 100.
Q: Which drill body accepts the DC1270M-SC?
A: The matching Drilling insert (DC series) body in the same diameter, available in 2D–5D lengths — see Section 14.
Q: What coolant pressure does the DC1270M-SC need?
A: Minimum 10 bar through-coolant; 20+ bar recommended, mandatory beyond 3D depth.
Q: What cycle time can I expect with the DC1270M-SC?
A: About 4.3 seconds per 3×D hole on steel at the table parameters — see the worked column in Section 10.
Q: Why is my hole oversized with the DC1270M-SC?
A: Check drill runout (≤ 0.03 mm TIR) and index the peripheral insert — the peripheral edge sets hole size.
21. Engineering Support
Free drilling application support from Kyotow.com — body selection, parameters and troubleshooting.
Why Buy from Kyotow.com? 100% genuine OEM Kyocera cutting tools sourced through authorized channels. Full manufacturer warranty & batch traceability. Fast worldwide shipping with tracked delivery. Free engineering support for cutting parameter selection, grade choice and application troubleshooting.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
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正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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