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Kyocera D91 PR1535 CDR00778 Drill - CNC Precision

Kyocera D91 PR1535 CDR00778 Drill - CNC Precision
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Kyocera D91 PR1535 CDR00778 Drill - CNC Precision
$33.45 USD
$55.76 USD
1 or more $33.45 USD
  • Stock: In Stock
  • Model: DRILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: CDR00778
This product has a minimum quantity of 10
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Product Overview

The D91 0580 Drill CDR00778 is a premium solid carbide drill manufactured by Kyocera. Designed for 5.80mm diameter precision drilling, this tool combines advanced substrate technology with optimized cutting geometry to deliver exceptional performance in CNC machining centers. Ideal for high-volume production environments requiring consistent hole quality and extended tool life.

ISO Designation Breakdown

Code ElementMeaningValue
DTool TypeSolid Carbide Drill
91Series DesignationHigh-Performance Drill Series
0580Diameter × 1005.80 mm
PR1535Carbide GradePVD Coated Micro-Grain

Engineering Dimensions & Geometry

ParameterSpecificationTolerance
Cutting Diameter (D1)5.80 mmh6 (0/-0.008)
Overall Length (L1)76 mm±1.0 mm
Flute Length (L2)22.4 mm±0.5 mm
Point Angle140°±2°
Helix Angle30°±1°
Shank Diameter5.80 mmh6

Grade Details - Key Grade Characteristics

PR1535 is a micro-grain carbide substrate with advanced PVD multi-layer coating engineered specifically for high-speed drilling applications:

  • Substrate: Ultra-fine tungsten carbide (0.6μm grain size)
  • Coating: TiAlN-based multi-layer PVD coating
  • Hardness: 92.0 HRA
  • Transverse Rupture Strength: 3,200 MPa
  • Coating Thickness: 2.5 ± 0.5 μm
  • Friction Coefficient: 0.35 (dry against steel)
  • Heat Resistance: Up to 900°C continuous operation

Grade Comparison Matrix

PropertyPR1535Standard UncoatedCompetitor A
Hardness (HRA)92.090.591.5
Tool Life (min)120+4585
Cutting Speed (m/min)80-12040-6060-90
Wear ResistanceExcellentFairGood

Chipbreaker Profile

The D91 series features an optimized flute design with variable helix geometry to ensure efficient chip evacuation:

  • Flute Profile: Parabolic flute for enhanced chip flow
  • Core Thickness: 35% of tool diameter for maximum rigidity
  • Margin Width: 0.15 mm per margin (dual margin design)
  • Web Thinning: Advanced web thinning for reduced thrust force
  • Chipbreaker Type: Natural parabolic chip formation (no additional breakers required)
  • Surface Finish: Mirror-polished flutes (Ra 0.1 μm) to prevent built-up edge

Recommended Applications & Workpiece Materials

Material GroupMachinabilityRecommended
Carbon Steel (C < 0.5%)★★★★★Ideal
Alloy Steel (HB 180-280)★★★★☆Excellent
Stainless Steel (Austenitic)★★★★☆Very Good
Cast Iron (Grey/Ductile)★★★☆☆Good
Titanium Alloys★★★☆☆Moderate

Application Map by Operation

Operation TypeSuitabilityNotes
Through-Hole DrillingPrimary ApplicationOptimal chip evacuation
Blind-Hole DrillingRecommendedPeck cycle recommended
Deep Hole Drilling (L/D > 5)ConditionalUse internal coolant
Micro-DrillingNot ApplicableDiameter exceeds micro range

Recommended Cutting Conditions

MaterialCutting Speed (Vc)Feed (fn)Coolant
Low-Carbon Steel100-120 m/min0.15-0.25 mm/revEmulsion / MQL
Medium-Carbon Steel80-100 m/min0.12-0.20 mm/revEmulsion
Stainless Steel 30460-80 m/min0.10-0.18 mm/revHigh-Pressure Emulsion
Alloy Steel 414070-90 m/min0.12-0.20 mm/revEmulsion / Oil

Operating Guidelines

  • Runout: Maintain TIR < 0.01 mm for optimal tool life and hole accuracy
  • Coolant: Minimum 3-5% emulsion concentration; high-pressure (70+ bar) recommended for deep holes
  • Peck Cycle: For depths > 3×D, use 1×D peck depth with full retract to break chips
  • Entry Angle: Use chamfer or center drill to prevent walk; 90° entry preferred
  • Speed Ramp: Reduce speed by 20% for first 10 holes to condition cutting edge
  • Tool Change: Monitor flank wear; replace when VBmax = 0.3 mm or when burr formation appears

Toolholder Compatibility

Holder TypeCompatibilityNotes
Hydraulic Chuck★★★★★Best damping, recommended
Shrink Fit★★★★★Excellent rigidity
ER Collet (ER25+)★★★★☆Ensure > 2/3 clamping length
Drill Chuck★★★☆☆Acceptable for short holes only

Packaging & Ordering Information

  • Packaging: Individual plastic tube with protective foam insert, 10 pcs per master carton
  • Minimum Order: 1 piece
  • Stock Status: Usually ships within 24-48 hours
  • MPN: CDR00778
  • Product ID: 6066
  • Warranty: Manufacturer's standard warranty against material defects

Catalog Meta Data

AttributeValue
Catalog SeriesD91 High-Performance Drills
Tool CategorySolid Carbide Twist Drill
ISO StandardISO 5414
Last Updated2026-01-23
Data Sheet RevisionRev. 2026-A

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Verified Original Product
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ManufacturerKyocera Corporation
StatusVerified Original Product
Quality AssuranceGuaranteed Genuine Kyocera Components
This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
  • Technical datasheets are available upon request.
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  • Technical Assistance:
    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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