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Kyocera D88 CA6535 CDR00233 Drill - Steel Machining

Kyocera D88 CA6535 CDR00233 Drill - Steel Machining
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Kyocera D88 CA6535 CDR00233 Drill - Steel Machining
$58.72 USD
$97.86 USD
1 or more $58.72 USD
  • Stock: In Stock
  • Model: DRILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: CDR00233
This product has a minimum quantity of 10
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Product Overview

The D88 0540 CA6535 CDR00233 is a premium solid carbide drill manufactured by Kyocera in Japan. Engineered for high-performance CNC machining, this 5.4mm diameter drill delivers exceptional hole quality, dimensional accuracy, and extended tool life across demanding production environments. The CA6535 grade features advanced PVD coating technology optimized for steel and stainless steel applications.

ISO Designation Breakdown

ISO CodeD5.40
Tool TypeSolid Carbide Drill
SeriesD88
GradeCA6535
MPNCDR00233

Engineering Dimensions & Geometry

ParameterValueTolerance
Cutting Diameter (D1)5.4 mmh7
Flute Length (L2)16 mm+0.5/-0.0
Overall Length (L1)82 mm+1.0/-0.0
Shank Diameter (D2)5.4 mmh6
Point Angle140°±2°
Helix Angle30°±2°
Corner RadiusStandard

Grade Details - Key Grade Characteristics

The CA6535 grade is a high-performance PVD-coated carbide specifically developed for drilling applications in ferrous materials:

  • Substrate: Ultra-fine grain tungsten carbide (0.8 μm) with 12% cobalt binder
  • Coating: Multi-layer PVD TiAlN + TiSiN coating (3.5 μm total thickness)
  • Hardness: 92.5 HRA (1650 HV30)
  • Transverse Rupture Strength: 3800 MPa
  • Operating Temperature: Up to 900°C with stable coating performance
  • Friction Coefficient: 0.35 against steel (dry cutting)
  • Color Code: Bronze/Copper (PVD signature)

Grade Comparison Matrix

GradeCoatingSteelStainlessCast IronAluminum
CA6535TiAlN+TiSiN★★★★★★★★★☆★★★★☆★★☆☆☆
PR1535TiAlN★★★★☆★★★★★★★★☆☆★★☆☆☆
GW15Uncoated★★★☆☆★★☆☆☆★★★★☆★★★★★

Chipbreaker Profile

The D88 series features an optimized chipbreaker geometry designed for reliable chip evacuation and reduced cutting forces:

  • Chipbreaker Type: Double-margin with polished flutes
  • Flute Profile: Parabolic flute design for enhanced chip flow
  • Margin Width: 0.15 mm (narrow margin for reduced friction)
  • Web Thickness: Tapered web (18% to 12% of diameter) for improved point strength
  • Surface Finish: Mirror-polished flutes (Ra 0.2 μm) to prevent chip adhesion
  • Edge Preparation: Light hone (0.02 mm) for edge stability and coating support

Recommended Applications & Workpiece Materials

Material GroupExamplesMachinabilityApplication
P - SteelC45, 42CrMo4, 16MnCr5, 1045ExcellentGeneral drilling, precision holes
M - Stainless Steel304, 316, 1.4301, 1.4404Very GoodAerospace, medical components
K - Cast IronGG25, GGG40, FC250GoodAutomotive, pump housings
N - Aluminum6061, 7075, AlSi10MgFairLight machining, prototypes

Application Map by Operation

OperationSuitabilityMax DepthNotes
Through-Hole Drilling★★★★★3×DStandard application, excellent chip control
Blind-Hole Drilling★★★★★3×DReliable chip evacuation with peck cycle
Deep Hole Drilling★★★★☆5×DUse peck drilling cycle with internal coolant
Spot Drilling★★★★☆0.5×DExcellent centering accuracy
Counterboring★★★☆☆1×DReduce feed by 30% for best results

Recommended Cutting Conditions

Values are starting recommendations. Optimize based on machine rigidity, workpiece material, and coolant conditions.

MaterialVc (m/min)Feed f (mm/rev)RPMCoolant
Carbon Steel (C45)910.1745352Emulsion 8-10%
Alloy Steel (42CrMo4)810.1544709Emulsion 8-10%
Stainless Steel (304)680.1434014Emulsion 10-12%
Stainless Steel (316)600.1283492Emulsion 10-12%
Gray Cast Iron (GG25)1110.1946531Air / MQL

Operating Guidelines

  • Run-in Procedure: Reduce cutting speed by 20% for the first 50 holes to stabilize coating and edge
  • Peck Drilling: For holes deeper than 3×D, use peck cycle with 1×D peck depth and full retract
  • Coolant Pressure: Minimum 20 bar (290 psi) for through-tool coolant; 10 bar (145 psi) for external
  • Coolant Concentration: 8-12% emulsion for steel; 10-15% for stainless steel
  • Tool Life Indicator: Monitor flank wear (VB max 0.3 mm) and hole diameter deviation
  • Re-sharpening: Not recommended for solid carbide drills; replace when worn
  • Storage: Keep in original packaging; avoid contact with other tools to prevent edge chipping

Toolholder Compatibility

Holder TypeDIN StandardClamping RangeRunout
Hydraulic ChuckDIN 698715.4 mm≤ 3 μm
ER Collet (ER16/ER20)DIN 64995.4 mm≤ 5 μm
Shrink Fit HolderDIN 698935.4 mm≤ 3 μm
Drill Chuck (Keyless)DIN 2380.5-13 mm≤ 15 μm

Recommendation: For optimal hole accuracy and tool life, use hydraulic chucks or shrink-fit holders with runout ≤ 5 μm at 3×D.

Packaging & Ordering Information

MPN (Manufacturer Part Number)CDR00233
Packaging Unit1 piece per plastic tube
Inner PackagingProtective plastic tube with foam insert
Outer PackagingKyocera branded cardboard box with shock absorption
Label InformationMPN, diameter, grade, batch code, barcode
Minimum Order Quantity1 piece
Bulk PricingAvailable for quantities ≥ 10 pieces

Catalog Meta Data

Catalog SeriesKyocera Precision Tools D-Series
Catalog Page (2026)D-88-5.4
Product GroupSolid Carbide Drills - Standard
HS Code8207.50.00
Country of OriginJapan
WarrantyStandard manufacturer warranty against material defects
CertificationISO 9001:2015, ISO 14001:2015

All specifications are subject to standard manufacturing tolerances. For critical applications, please consult Kyocera technical support or contact our engineering team at Kyotow.com for application-specific recommendations.

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This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
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  • Technical Assistance:
    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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