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Kyocera CNMG160612PS CA525 TAC01047

Kyocera CNMG160612PS CA525 TAC01047
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Kyocera CNMG160612PS CA525 TAC01047
$7.25 USD
$12.08 USD
1 or more $7.25 USD
  • Stock: In Stock
  • Model: CA525
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TAC01047
This product has a minimum quantity of 10
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Product Overview

The Kyocera CNMG160612PS CA525 TAC01047 is a premium indexable carbide turning insert engineered for high-performance CNC machining operations. Manufactured in Japan to exacting ISO standards, this insert combines advanced PVD coating technology with a precision-ground carbide substrate to deliver exceptional wear resistance, thermal stability, and cutting-edge integrity. Designed specifically for Semi-roughing and roughing of carbon and alloy steels, it offers superior chip control, reduced cutting forces, and extended tool life across a wide range of steel and stainless steel workpiece materials.

ISO Designation Breakdown

ISO CodeCNMG160612PS
Insert Shape80° Rhombic (Diamond)
Relief Angle0° (Negative)
Tolerance Class±0.13 mm (Standard)
Hole / FixingCylindrical Hole with Countersink
ChipbreakerPS – Positive Geometry for Semi-Finishing to Roughing

Engineering Dimensions & Geometry

ParameterValueTolerance
Inscribed Circle (IC)16.00 mm±0.13 mm
Insert Thickness (S)6.00 mm±0.13 mm
Nose Radius (R)1.2 mm±0.05 mm
Inscribed Circle (Inch)0.630 in
Corner Angle80°±0.5°
Relief Angle0° (Negative)±0.5°

Grade Details – Key Grade Characteristics

Grade CA525 is a high-performance PVD-coated carbide grade developed by Kyocera for medium to high-speed machining of ferrous materials. The multi-layer coating architecture combines TiAlN-based layers with an optimized substrate to achieve:

  • Superior Wear Resistance: Extended flank and crater wear life in continuous and interrupted cuts
  • High Thermal Stability: Stable performance at cutting temperatures up to 900°C
  • Optimized Toughness: Reduced chipping and fracture risk under variable cutting conditions
  • Low Coefficient of Friction: Minimized built-up edge and improved surface finish
  • Broad Material Compatibility: Ideal for carbon steel, alloy steel, tool steel, and stainless steel

Grade Comparison Matrix

GradeCoatingBest ForSpeed RangeWear Resistance
CA525PVD Multi-LayerSteel, Stainless SteelMedium-High★★★★★
CA530PVDGeneral SteelMedium★★★★☆
CA535PVDHard SteelLow-Medium★★★★★
CA5515CVDCast IronHigh★★★★☆

Chipbreaker Profile

PS – Positive Geometry for Semi-Finishing to Roughing

Strong cutting edge with wide chipbreaker groove

Chipbreaker TypePS – Positive Geometry for Semi-Finishing to Roughing
Rake Angle-5° to +5° (Optimized for chip flow)
Chip Groove Width0.8 mm
Chip Control Range0.20 – 0.55 mm/rev

Recommended Applications & Workpiece Materials

Material GroupExamplesMachinabilityRecommended Vc (m/min)
Carbon SteelC35, C45, C60, 1045★★★★★180 – 280
Alloy Steel42CrMo4, 4140, 4340★★★★☆150 – 220
Stainless Steel304, 316, 1.4301, 1.4401★★★☆☆120 – 180
Tool SteelH13, D2, O1★★★☆☆80 – 150
Cast SteelGS-45, SC410★★★★☆100 – 160

Application Map by Operation

OperationSuitabilityDepth of Cut (ap)Feed (fn)
External Turning★★★★★ Excellent1.0 – 5.0 mm0.20 – 0.55 mm/rev
Internal Boring★★★★☆ Very Good0.5 – 3.0 mm0.10 – 0.30 mm/rev
Facing★★★★★ Excellent0.5 – 4.0 mm0.20 – 0.55 mm/rev
Profiling★★★★☆ Very Good0.3 – 2.0 mm0.08 – 0.25 mm/rev
Shoulder Turning★★★★☆ Very Good0.5 – 3.0 mm0.10 – 0.30 mm/rev
Interrupted Cutting★★★☆☆ Good1.0 – 4.0 mm0.15 – 0.40 mm/rev

Recommended Cutting Conditions

The following parameters are starting recommendations. Optimize based on machine rigidity, workpiece condition, and coolant application.

MaterialCutting Speed Vc (m/min)Feed fn (mm/rev)Depth of Cut ap (mm)
Low-Carbon Steel (<0.25% C)160 – 3000.20 – 0.55 mm/rev0.5 – 6.0
Medium-Carbon Steel (0.25–0.60% C)140 – 2600.20 – 0.55 mm/rev0.5 – 6.0
High-Carbon Steel (>0.60% C)120 – 2200.20 – 0.55 mm/rev0.5 – 5.0
Austenitic Stainless Steel120 – 1800.12 – 0.35 mm/rev0.5 – 3.0
Martensitic Stainless Steel100 – 1500.10 – 0.30 mm/rev0.5 – 2.5

Operating Guidelines

  • Coolant Recommendation: High-pressure water-miscible coolant (5–8% concentration) or neat cutting oil for stainless steel applications. Minimum pressure 70 bar for deep cavity machining.
  • Tool Overhang: Minimize tool overhang to reduce vibration. Use damped toolholders for L/D ratios exceeding 4:1 in boring operations.
  • Edge Preparation: CA525 features a honed T-land edge preparation (0.03–0.05 mm) for optimal edge strength and finish quality.
  • Insert Positioning: Ensure precise seat contact in toolholder pocket. Torque clamping screw to 3.5–4.5 N·m for secure fixation.
  • Surface Finish Tip: For mirror finish requirements, reduce feed rate by 30% and increase cutting speed by 15% within recommended range.
  • Tool Life Monitoring: Monitor flank wear (VB) regularly. Replace insert when VB exceeds 0.3 mm or when surface finish degrades beyond specification.

Toolholder Compatibility

The CNMG160612PS is compatible with standard ISO toolholders designed for CNMG inserts with 0° relief angle. Recommended toolholder series include:

Toolholder TypeStyleInsert SizeApplication
External Turning HolderMCLNR / MCLNL16mmGeneral external turning
Internal Boring BarS16Q-MCLNR16mmBoring and internal turning
Face Turning HolderMCFNR / MCFNL16mmFacing and shoulder turning
Heavy-Duty HolderMCKNR / MCKNL16mmRoughing and interrupted cuts

Note: Verify toolholder pocket geometry (M-class) and clamping mechanism (lever lock or screw clamp) for secure insert retention.

Packaging & Ordering Information

Manufacturer Part NumberTAC01047
Standard Pack Quantity10 inserts per plastic case
Packaging TypeIndividual insert pockets with anti-vibration foam
Label InformationISO code, batch number, coating date, and barcode
Minimum Order Quantity10 inserts (1 standard pack)
Unit Price$11.5 USD per insert
Bulk PricingAvailable for quantities 100+. Contact sales for quotation.
WarrantyFull manufacturer warranty against material and coating defects

Catalog Meta Data

Product SeriesKyocera CNMG / CA525 Series
Catalog Page ReferenceKyocera Turning Tools Catalog 2024–2025, Section 3.2
ISO StandardISO 1832:2017 (Indexable Inserts – Designation)
Country of OriginJapan
Coating TechnologyPhysical Vapor Deposition (PVD) Multi-Layer
Substrate MaterialFine-Grain Tungsten Carbide (WC-Co)
Environmental ComplianceRoHS Directive 2011/65/EU Compliant
Quality CertificationISO 9001:2015, ISO 14001:2015

Why Choose Kyocera? Kyocera is a global leader in advanced ceramic and carbide tooling solutions. With decades of engineering excellence, Kyocera inserts are trusted by aerospace, automotive, and precision manufacturing industries worldwide for consistent performance, dimensional accuracy, and cost-efficiency. Every insert is manufactured under strict quality controls to ensure batch-to-batch consistency and reliable tool life.

Shipping & Stock Information │ 発送・在庫情報

We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

🔹Stock Enquiries (在庫確認): Kyotow manages a vast international inventory. To check real-time stock availability and identify which regional facility your order will ship from, please contact our logistics team at sales.kyotow@gmail.com.

🔹Order Processing Pipeline:

  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
  • Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.

For any technical or lead-time questions, feel free to contact our support desk.

Product Images & Technical Accuracy │ 正確な製品情報

In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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Domestic Sourced

日本国内直接調達

Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

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100% Genuine

100% メーカー正規品

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No Regional Markups

海外上乗せ利益なし

We bypass Western corporate sales teams and localized regional overhead costs entirely.