Kyocera CNMG120408XP CA125P TMK00119 Turning Insert - General Purpose
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- Stock: In Stock
- Model: CA125P
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TMK00119
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Product Overview
The Kyocera CNMG120408XP is a precision-engineered Single-Sided Negative with Hole featuring the advanced CA125P grade. Designed for general purpose & medium roughing, this insert delivers exceptional performance across steel, alloy steel, stainless steel applications. The XP chipbreaker geometry ensures optimized chip evacuation, reduced cutting temperatures, and extended edge life even under demanding production schedules.
With an inscribed circle of 12.7 mm (1/2"), thickness of 4.76 mm (3/16"), and a corner radius of 0.8 mm, the CNMG120408XP offers the ideal balance of cutting edge strength and surface finish capability. Manufactured in Japan under strict ISO 9001 quality protocols, every insert is guaranteed to meet OEM specifications for dimensional accuracy and metallurgical consistency.
ISO Designation Breakdown
| Position | Code | ISO Parameter | Specification |
|---|---|---|---|
| 1 | C | Insert Shape | 80° Rhombic (Diamond) |
| 2 | N | Clearance Angle | 0° (Negative Insert) |
| 3 | M | Tolerance Class | ±0.05 mm (I.C.) / ±0.08 mm (Thickness) |
| 4 | G | Fixing & Chipbreaker Type | Single-Sided Negative with Hole |
| 5–6 | 12 | Inscribed Circle Diameter | 12.7 mm (1/2") |
| 7–8 | 04 | Insert Thickness | 4.76 mm (3/16") |
| 9–10 | 08 | Corner Radius | 0.8 mm |
| 11+ | XP | Chipbreaker Code | Medium to Roughing |
Engineering Dimensions & Geometry
| Dimension | Metric | Imperial | Notes |
|---|---|---|---|
| Inscribed Circle (d) | 12.7 mm | 1/2" | ISO 1832 standard measurement |
| Thickness (s) | 4.76 mm | 3/16" | Determines depth of cut capacity |
| Corner Radius (r) | 0.8 mm | 0.8 mm | Directly influences surface finish and edge strength |
| Clearance Angle | 0° | — | Negative geometry for high rigidity and economy |
| Chipbreaker Rake | Positive | — | Optimized for chip curl and controlled breakage |
| Inscribed Circle Tolerance | ±0.05 mm | ±0.002" | Ensures consistent seat contact in toolholder |
Grade Details – Key Grade Characteristics
The CA125P grade is a premium PVD-coated carbide developed by Kyocera for universal steel and stainless steel machining. It combines an ultra-fine grain tungsten carbide substrate with a multi-layer PVD coating (TiAlN + TiN) to achieve an optimal balance of wear resistance, thermal stability, and edge toughness.
- Substrate: Ultra-fine grain WC-Co (0.8 μm grain size) for high hardness and edge stability
- Coating: Multi-layer PVD (TiAlN base + TiN top layer), copper-bronze appearance
- Coating Hardness: ~3,200 HV (Vickers)
- Coating Thickness: 2.5 – 3.5 μm
- Hardness (HRA): 92.5 ± 0.5
- Transverse Rupture Strength: >3,500 N/mm²
- Thermal Stability: Effective up to 900°C (1,652°F)
- Oxidation Resistance: Excellent up to 800°C
- Friction Coefficient: Low (0.35 – 0.45 against steel)
- Recommended Coolant: Wet or dry (MQL compatible)
Grade Comparison Matrix
| Grade | Coating | ISO Range | Primary Use | Finish | Toughness |
|---|---|---|---|---|---|
| CA125P | PVD Multi-Layer | P15-P35 / M15-M25 / K15-K25 | Universal / General Purpose | ★★★★☆ | ★★★★☆ |
| CA115P | PVD Thin Layer | P05-P25 / M10-M20 | Finishing Specialist | ★★★★★ | ★★★☆☆ |
| CA135P | PVD Thick Layer | P25-P45 / M20-M35 | Heavy Roughing | ★★★☆☆ | ★★★★★ |
| CA025P | Cermet | P05-P20 / K05-K20 | High-Speed Finishing | ★★★★★ | ★★☆☆☆ |
Chipbreaker Profile
The XP chipbreaker on the CNMG120408XP is engineered for medium to roughing. Its macro- and micro-geometry has been optimized through finite element analysis (FEA) and extensive field testing to provide stable chip formation across the recommended feed and depth-of-cut envelope.
| Parameter | Value / Characteristic |
|---|---|
| Chipbreaker Code | XP |
| Rake Angle | Positive |
| Land Width | 0.10 – 0.25 mm (varies by insert size) |
| Groove Depth | 0.15 – 0.35 mm |
| Chip Curl Radius | Optimized for controlled breakage into C-shaped segments |
| Target Chip Shape | 6–9 mm arc length, manageable for chip conveyor systems |
| Primary Application | General Purpose, Medium Roughing |
Recommended Applications & Workpiece Materials
The CA125P grade combined with the XP geometry makes the CNMG120408XP highly versatile across ferrous and non-ferrous workpiece materials. The following table summarizes recommended material groups and corresponding machining strategies:
| Material Group | ISO Code | Hardness | Machinability | Recommended Strategy |
|---|---|---|---|---|
| Carbon Steel & Alloy Steel | P.1 – P.4 | < 350 HB | ★★★★★ | High-speed continuous cutting, wet or dry |
| Stainless Steel (Austenitic) | M.1 – M.2 | < 280 HB | ★★★★☆ | Stable feed rates; avoid work-hardening by maintaining consistent DOC |
| Stainless Steel (Martensitic) | M.3 – M.4 | < 320 HB | ★★★☆☆ | Reduce speed 15–20%; use ample coolant |
| Cast Iron (Gray) | K.1 – K.2 | < 260 HB | ★★★★☆ | Dry machining preferred; excellent for high-speed finishing |
| Cast Iron (Ductile) | K.3 – K.4 | < 300 HB | ★★★☆☆ | Moderate speeds; continuous cuts recommended |
| Tool Steel & Hardened Steel | P.5 – P.6 | 350 – 450 HB | ★★☆☆☆ | Reduce speed 30%; use rigid setup and flood coolant |
Application Map by Operation
| Operation | Suitability | Depth of Cut | Notes |
|---|---|---|---|
| General Turning | ★★★★★ | 1.0 – 4.0 mm | Versatile OD turning across multiple passes |
| Medium Roughing | ★★★★☆ | 2.0 – 6.0 mm | Efficient stock removal with stable chip control |
| Facing | ★★★★☆ | 1.0 – 4.0 mm | Face milling and end-face turning operations |
| Profiling | ★★★☆☆ | 1.0 – 3.0 mm | Moderate contouring with good surface finish |
Recommended Cutting Conditions
Parameters below are starting recommendations for stable CNC turning centers with rigid workholding. Adjust based on machine power, part rigidity, and coolant delivery.
| Workpiece Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Depth of Cut ap (mm) | Coolant |
|---|---|---|---|---|
| Carbon Steel (P.1–P.3) | 204 – 304 | 0.15 – 0.35 | 1.0 – 6.0 mm | Wet / MQL |
| Alloy Steel (P.4–P.5) | 173 – 258 | 0.15 – 0.35 | 1.0 – 6.0 mm | Wet (high pressure preferred) |
| Stainless Steel (M.1–M.2) | 132 – 192 | 0.12 – 0.30 | 1.0 – 6.0 mm | Wet (copious flow) |
| Gray Cast Iron (K.1–K.2) | 162 – 232 | 0.15 – 0.35 | 1.0 – 6.0 mm | Dry / Wet |
Operating Guidelines
- Tool Overhang: Minimize overhang to ≤ 1.5× toolholder height to prevent chatter and premature edge chipping.
- Insert Seating: Ensure the toolholder pocket is clean and free of chip debris before seating. Use a plastic seating tool or soft mallet—never hammer carbide directly.
- Coolant Delivery: For wet cutting, direct coolant nozzle at the cutting zone with 10–15 bar pressure for effective chip flushing and thermal management.
- Entry Strategy: Use radial entry (not plunge) when beginning a cut to reduce impact loading on the corner radius.
- Speed Ramp: On new installations, start at 80% of recommended Vc and increase gradually while monitoring tool wear and surface finish.
- Wear Monitoring: Inspect flank wear (VB) every 15–20 minutes. Retire insert when VB exceeds 0.3 mm or when crater wear approaches the cutting edge.
- Workpiece Runout: Maintain runout < 0.02 mm TIR for finishing operations and < 0.05 mm TIR for roughing.
- Chip Control: If chips are stringy or bird-nesting, increase feed by 10–15% or verify coolant concentration.
Toolholder Compatibility
Compatible with standard 80° rhombic (C-type) negative toolholders. Verify insert thickness and inscribed circle diameter when selecting toolholder size.
| Toolholder Style | Operation | Approach Angle | Clamping |
|---|---|---|---|
| MCLNR/L 2020K12 | External Turning / Facing | 95° Approach | Clamp + Pin |
| MCKNR/L 2525M12 | External Turning / Profiling | 75° Approach | Clamp + Pin |
| MCMNN 2020K12 | External Roughing | 0° Approach | Top Clamp |
| MCGNR/L 3232P16 | Heavy Duty External | 95° Approach | Rigid Clamp |
Packaging & Ordering Information
| Parameter | Details |
|---|---|
| Manufacturer Part Number (MPN) | TMK00119 |
| Standard Pack Quantity | 10 inserts per plastic pocket pack |
| Bulk Pack Quantity | 50 inserts per sealed industrial carton |
| Individual Packaging | Each insert in protective plastic pocket to prevent edge damage |
| Label Information | Grade, ISO code, batch number, manufacturing date, and QR traceability code |
| Storage Recommendation | Store in original packaging at 15–25°C, humidity < 60% RH, away from corrosive vapors |
| Shelf Life | Indefinite when stored properly; inspect coating integrity after 3+ years |
| Unit Price (Reference) | USD 7.00 per insert (subject to volume discounts and currency fluctuation) |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Family | CNMG Series – Negative Indexable Inserts |
| Grade Family | CA Series – PVD Coated Carbide |
| ISO Application Range | P15-P35 / M15-M25 / K15-K25 |
| Insert Standard | ISO 1832:2017 |
| Coating Standard | ISO 513:2014 (Hardmetals Classification) |
| Quality Certification | ISO 9001:2015 (Manufacturing) / ISO 14001:2015 (Environmental) |
| Country of Manufacture | Japan |
| RoHS Compliance | Yes – Directive 2011/65/EU compliant |
| REACH Compliance | Yes – SVHC free as per EC 1907/2006 |
| ECCN Classification | 1A002 (Standard industrial cutting tools) |
| HS Code | 8209.00.00 (Carbide indexable inserts) |
| Last Catalog Update | 2026-Q2 |
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