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Kyocera CNMG120408PH CA515 TAB00911

Kyocera CNMG120408PH CA515 TAB00911
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Kyocera CNMG120408PH CA515 TAB00911
$3.59 USD
$5.99 USD
1 or more $3.59 USD
  • Stock: In Stock
  • Model: CA515
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TAB00911
This product has a minimum quantity of 10
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Product Overview

The CNMG120408PH CA515 TAB00911 is a premium-grade indexable carbide turning insert manufactured by Kyocera. Designed for Mirror Surface Finishing, this mirror-finish insert delivers exceptional performance in CNC turning centers and milling machines. The PH chipbreaker geometry ensures superior chip control, reduced cutting forces, and extended tool life across a wide range of workpiece materials.

Engineered with a micro-grain carbide substrate and advanced PVD multi-layer coating, the CNMG120408PH maintains cutting edge integrity even under demanding thermal and mechanical loads. Whether you require mirror-finish surfaces or high-volume material removal, this insert provides the reliability and consistency expected from genuine Kyocera industrial tooling.

ISO Designation Breakdown

PositionCodeParameterSpecification
1st LetterCInsert Shape80° Rhombic (Diamond) (80°)
2nd LetterNClearance Angle0° (Neutral)
3rd LetterMTolerance Class±0.05–0.15 mm (Precision)
4th LetterGHole / Chip GrooveCylindrical hole + countersink
5–6 Digits12Inscribed Circle (IC)12.70 mm (1/2")
7–8 Digits04Insert Thickness4.76 mm (3/16")
9–10 Digits08Nose Radius0.8 mm
SuffixPHChipbreaker ProfileHigh-precision chipbreaker for mirror-finish applications

Engineering Dimensions & Geometry

ParameterValueNotes
Inscribed Circle (IC)12.70 mm (1/2")ISO 1832 standard measurement
Insert Thickness (S)4.76 mm (3/16")Determines depth of cut capacity
Nose Radius (RE)0.8 mmAffects surface finish and edge strength
Inscribed Circle Diameter (d)12.70 mmNominal size for toolholder selection
Corner Angle80°Major cutting edge angle
Clearance Angle0° (Neutral)Neutral for general applications
Tolerance Class±0.05–0.15 mm (Precision)Ensures consistent indexing accuracy
Hole SpecificationCylindrical hole + countersinkFor clamping and chip evacuation
Chipbreaker Width0.8–1.2 mm (typical)Varies by chipbreaker geometry

Grade Details – Key Grade Characteristics

The CA515 grade represents Kyocera's advanced PVD-coated carbide technology, specifically engineered for high-performance machining of ferrous and non-ferrous materials.

CharacteristicSpecification
Substrate MaterialMicro-grain cemented carbide with high cobalt content
Coating TechnologyPVD multi-layer TiAlN coating (CA515 series)
Hardness (HRA)HRA 92.5 ± 0.5
Coating ColorBronze/Copper
Primary ApplicationsSteel, stainless steel, and high-temperature alloys
Cutting Speed Range80–350 m/min (depending on workpiece material)
Feed Rate Range0.05–0.50 mm/rev
Depth of Cut Range0.10–6.0 mm
Max Cutting TempUp to 900°C cutting edge temperature
  • Exceptional wear resistance in continuous cutting
  • Superior thermal stability for high-speed machining
  • Optimized coating adhesion prevents flaking
  • Fine-grain substrate ensures edge sharpness retention
  • Low coefficient of friction reduces built-up edge

Grade Comparison Matrix

GradeCoatingWorkpiece MaterialsSpeed RangeFeed RangeKey Advantage
CA515PVD TiAlNSteel, Stainless, High-Temp Alloys80–350 m/min0.05–0.50 mm/revHigh wear resistance, thermal stability
CA510PVD TiAlNSteel, General Machining100–300 m/min0.10–0.40 mm/revBalanced performance, economical
CA530PVD TiAlN+TiNStainless Steel, Titanium60–200 m/min0.08–0.30 mm/revSuperior anti-seizure properties

Chipbreaker Profile

The PH chipbreaker on the CNMG120408PH is specifically engineered for mirror surface finishing operations. High-precision chipbreaker for mirror-finish applications.

FeaturePH Specification
Chipbreaker TypePH – Mirror-Finish Insert
Intended OperationMirror Surface Finishing
Chip ControlOptimized for steel machining
Rake AnglePositive (optimized for PH profile)
Groove DepthMedium–Deep (varies by insert size)
Land Width0.10–0.25 mm (precision ground)
Edge PreparationT-land with honed edge (20–30 μm)

Recommended Applications & Workpiece Materials

The CNMG120408PH CA515 is optimized for the following material groups and machining scenarios:

  • Primary Materials: steel, bearing steel, hardened steel
  • Ideal Operations: External turning, face turning, profiling, and copy turning
  • Surface Finish Capability: Ra 0.4–1.6 μm (depending on parameters and nose radius)
  • Workpiece Condition: Suitable for continuous and lightly interrupted cuts
  • Industry Sectors: Aerospace, automotive, energy, general manufacturing, mold & die

Application Map by Operation

Operation TypeSuitabilityRecommended Vc (m/min)Conditions
External Turning✓ Excellent150–280Continuous to light interrupted
Internal Boring✓ Good150–280Stable workpiece recommended
Face Turning✓ Excellent150–280Optimal chip evacuation required
Profiling✓ Good150–280Use reduced feed for accuracy

Recommended Cutting Conditions

ParameterRecommended RangeOptimal Starting PointPriority
Cutting Speed (Vc)150–280 m/minMid-range valueMirror finish
Feed Rate (fn)0.05–0.15 mm/revLower third for finishingSurface finish
Depth of Cut (ap)0.10–1.0 mm0.5–1.0 mm for testingChip formation
Coolant RecommendationHigh-pressure soluble oil or synthetic5–8% concentrationHeat dissipation

Note: Values are starting recommendations. Optimize based on machine rigidity, workpiece material hardness, and desired surface finish. Always begin with conservative parameters and increase gradually.

Operating Guidelines

  • Edge Inspection: Visually inspect insert edges before installation. Do not use inserts with visible chipping or cracks.
  • Toolholder Condition: Ensure toolholder pocket is clean and free of debris. Worn or damaged seats will reduce insert life and machining accuracy.
  • Clamping Force: Apply manufacturer-recommended torque to clamping screws. Over-tightening can fracture the insert; under-tightening causes vibration.
  • Indexing Procedure: Rotate or flip insert to a fresh edge when flank wear reaches 0.2–0.3 mm, or when surface finish degrades beyond specification.
  • Coolant Application: Direct coolant flow to the cutting zone. Avoid intermittent coolant application which can cause thermal shock.
  • Storage: Store inserts in original packaging away from moisture and corrosive environments. Handle with clean gloves to prevent contamination.
  • Safety: Always wear appropriate PPE when handling sharp cutting tools. Dispose of worn inserts according to local metal waste regulations.

Toolholder Compatibility

The CNMG120408PH with IC 12 mm requires compatible toolholders designed for CNMG inserts. The following Kyocera and industry-standard holders are verified compatible:

Toolholder SeriesInsert SizeApplicationCompatibility
MCLNR/L (95°)CNMG12/16External turning, general purpose✓ Compatible
MCBNR/L (75°)CNMG12/16External turning, profiling✓ Compatible
MCKNR/L (45°)CNMG12/16Face turning, corner machining✓ Compatible
SCLCR/L (95°)CNMG12Internal boring, small diameter✓ Compatible

For internal boring applications, select boring bars with minimum overhang of 4× diameter for optimal stability. Use dampened toolholders for long-overhang operations exceeding 6× diameter.

Packaging & Ordering Information

ItemDetails
Manufacturer Part Number (MPN)TAB00911
Model / ISO CodeCNMG120408PH
GradeCA515
Standard Pack Quantity10 inserts per pack
Packaging TypePlastic insert box with foam protection
Individual LabelingEach insert laser-marked with grade and batch code
Minimum Order Quantity1 pack (10 inserts)
Unit Price$5.7 per insert
WarrantyFull manufacturer warranty against material defects

Catalog Meta Data

AttributeValue
Product FamilyKyocera Turning Inserts – CNMG Series
Product LineCA515 PVD-Coated Carbide Grade
Tool CategoryIndexable Turning Insert
Machining ProcessExternal / Internal Turning, Facing, Profiling
Machine TypeCNC Lathe, Turning Center, Multi-Tasking Machine
Industry StandardsISO 1832, ANSI B212.4, JIS B 4120
Country of ManufactureJapan
RoHS ComplianceYes – Lead-free substrate and coating
Batch TraceabilityFull lot number traceability available

Why Buy from Kyotow.com? We supply 100% genuine Kyocera industrial cutting tools backed by full manufacturer warranty. Every insert is verified authentic and stored in climate-controlled inventory to preserve coating integrity. Our technical team provides application support, parameter optimization, and bulk quotation services for manufacturing facilities worldwide.

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We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

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  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
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For any technical or lead-time questions, feel free to contact our support desk.

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In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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日本国内直接調達

Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

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100% メーカー正規品

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