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Kyocera CNMG120404PMG CA115P TML00474 Turning Insert - Steel Turning

Kyocera CNMG120404PMG CA115P TML00474 Turning Insert - Steel Turning
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Kyocera CNMG120404PMG CA115P TML00474 Turning Insert - Steel Turning
$4.41 USD
$7.35 USD
1 or more $4.41 USD
  • Stock: In Stock
  • Model: CA115P
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TML00474
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<div class="product-description" style="font-family:Arial,sans-serif;font-size:14px;line-height:1.7;color:#333"> <h2 style="color:#1a3c5e">Product Overview</h2> <p>The <strong>CNMG120404PMG CA115P TML00474</strong> is a premium indexable carbide insert manufactured by <strong>Kyocera</strong> in Japan. Designed for general turning & medium machining, this rhombic insert combines a fine-grain cemented carbide substrate with an advanced pvd multi-layer coating to deliver exceptional performance in demanding CNC turning environments. The PMG chipbreaker geometry ensures optimal chip evacuation and surface integrity across recommended cutting parameters.</p> <h2 style="color:#1a3c5e">ISO Designation Breakdown</h2> <ul style="line-height:2.0;padding-left:20px"> <li><strong>C</strong> – Rhombic insert shape (80° included angle, Double-sided)</li> <li><strong>N</strong> – 0° clearance angle</li> <li><strong>M</strong> – ±0.13 mm (IC), ±0.08 mm (S)</li> <li><strong>G</strong> – Medium Machining / General Purpose chipbreaker geometry</li> <li><strong>12</strong> – Inscribed circle diameter (IC) ≈ 12.7 mm</li> <li><strong>04</strong> – Insert thickness = 4.76 mm</li> <li><strong>04</strong> – Corner nose radius = 0.4 mm</li> <li><strong>PMG</strong> – Additional chipbreaker designation</li> </ul> <h2 style="color:#1a3c5e">Engineering Dimensions & Geometry</h2> <table style="border-collapse:collapse;width:100%;margin-bottom:15px"> <tr style="background:#f5f5f5"><td style="padding:8px;border:1px solid #ddd"><strong>Parameter</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Value</strong></td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Inscribed Circle (IC)</td><td style="padding:8px;border:1px solid #ddd">12.7 mm</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Insert Thickness (S)</td><td style="padding:8px;border:1px solid #ddd">4.76 mm</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Corner Radius (RE)</td><td style="padding:8px;border:1px solid #ddd">0.4 mm</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Clearance Angle</td><td style="padding:8px;border:1px solid #ddd">0°</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Inscribed Circle Tolerance</td><td style="padding:8px;border:1px solid #ddd">±0.13 mm (IC), ±0.08 mm (S)</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Chipbreaker Style</td><td style="padding:8px;border:1px solid #ddd">PMG</td></tr> </table> <h2 style="color:#1a3c5e">Grade Details - Key Grade Characteristics</h2> <p>The <strong>CA115P</strong> grade is a pvd multi-layer-coated carbide grade engineered for high-performance turning of ferrous materials. Key characteristics include:</p> <ul style="line-height:2.0;padding-left:20px"> <li>Substrate: Fine-grain cemented carbide</li> <li>Coating: PVD Multi-layer with enhanced adhesion and thermal barrier properties</li> <li>Hardness: HRA 92.5</li> <li>Coating Color: Bronze/Gold</li> <li>Primary Use: Steel, stainless steel, cast iron</li> <li>Key Benefits: Excellent wear resistance, high thermal stability, superior crater resistance</li> </ul> <h2 style="color:#1a3c5e">Grade Comparison Matrix</h2> <table style="border-collapse:collapse;width:100%;margin-bottom:15px"> <tr style="background:#f5f5f5"><td style="padding:8px;border:1px solid #ddd"><strong>Grade</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Coating</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Speed Range</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Best For</strong></td></tr> <tr><td style="padding:8px;border:1px solid #ddd">CA115P</td><td style="padding:8px;border:1px solid #ddd">PVD Multi-layer</td><td style="padding:8px;border:1px solid #ddd">120 – 280 m/min</td><td style="padding:8px;border:1px solid #ddd">Steel, stainless steel, cast iron</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">CA115</td><td style="padding:8px;border:1px solid #ddd">PVD Standard</td><td style="padding:8px;border:1px solid #ddd">100 – 220 m/min</td><td style="padding:8px;border:1px solid #ddd">General steel machining</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">CA125P</td><td style="padding:8px;border:1px solid #ddd">PVD Heavy-duty</td><td style="padding:8px;border:1px solid #ddd">80 – 200 m/min</td><td style="padding:8px;border:1px solid #ddd">Interrupted cuts, hard steel</td></tr> </table> <h2 style="color:#1a3c5e">Chipbreaker Profile</h2> <p>The <strong>PMG</strong> chipbreaker profile is engineered for medium machining / general purpose. Versatile chipbreaker geometry for medium machining conditions. Offers stable chip control across a wide range of feeds and depths. The precisely ground groove and land geometry create controlled chip curl and reliable breakage, preventing bird-nesting and protecting finished surfaces.</p> <h2 style="color:#1a3c5e">Recommended Applications & Workpiece Materials</h2> <ul style="line-height:2.0;padding-left:20px"> <li><strong>Materials:</strong> Carbon steel, alloy steel, stainless steel, tool steel, ductile cast iron</li> <li><strong>Hardness Range:</strong> Up to 35 HRC (optimal), up to 45 HRC (intermittent)</li> <li><strong>Surface Finish:</strong> Ra 0.4 – 1.6 µm achievable depending on parameters</li> <li><strong>Industries:</strong> Automotive, aerospace, general engineering, oil & gas</li> </ul> <h2 style="color:#1a3c5e">Application Map by Operation</h2> <table style="border-collapse:collapse;width:100%;margin-bottom:15px"> <tr style="background:#f5f5f5"><td style="padding:8px;border:1px solid #ddd"><strong>Operation</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Suitability</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Notes</strong></td></tr> <tr><td style="padding:8px;border:1px solid #ddd">External Turning</td><td style="padding:8px;border:1px solid #ddd">★★★★★</td><td style="padding:8px;border:1px solid #ddd">Primary application, excellent chip control</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Internal Turning</td><td style="padding:8px;border:1px solid #ddd">★★★★☆</td><td style="padding:8px;border:1px solid #ddd">Use with appropriate boring bar diameter</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Facing</td><td style="padding:8px;border:1px solid #ddd">★★★★☆</td><td style="padding:8px;border:1px solid #ddd">Reduce feed near center to avoid chip packing</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Profiling</td><td style="padding:8px;border:1px solid #ddd">★★★☆☆</td><td style="padding:8px;border:1px solid #ddd">Limited by nose radius; use smaller RE for complex profiles</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Grooving/Cut-off</td><td style="padding:8px;border:1px solid #ddd">★☆☆☆☆</td><td style="padding:8px;border:1px solid #ddd">Not recommended; use dedicated grooving inserts</td></tr> </table> <h2 style="color:#1a3c5e">Recommended Cutting Conditions</h2> <table style="border-collapse:collapse;width:100%;margin-bottom:15px"> <tr style="background:#f5f5f5"><td style="padding:8px;border:1px solid #ddd"><strong>Parameter</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Carbon Steel</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Alloy Steel</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Stainless Steel</strong></td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Cutting Speed (Vc)</td><td style="padding:8px;border:1px solid #ddd">120 – 250 m/min</td><td style="padding:8px;border:1px solid #ddd">100 – 220 m/min</td><td style="padding:8px;border:1px solid #ddd">80 – 190 m/min</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Feed Rate (fn)</td><td style="padding:8px;border:1px solid #ddd">0.10 – 0.40 mm/rev</td><td style="padding:8px;border:1px solid #ddd">0.10 – 0.40 mm/rev</td><td style="padding:8px;border:1px solid #ddd">0.08 – 0.30 mm/rev</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Depth of Cut (ap)</td><td style="padding:8px;border:1px solid #ddd">0.5 – 4.0 mm</td><td style="padding:8px;border:1px solid #ddd">0.5 – 4.0 mm</td><td style="padding:8px;border:1px solid #ddd">0.5 – 3.0 mm</td></tr> </table> <h2 style="color:#1a3c5e">Operating Guidelines</h2> <ul style="line-height:2.0;padding-left:20px"> <li>Always use coolant for stainless steel to prevent work-hardening and built-up edge</li> <li>Ensure rigid toolholder overhang ≤ 1.5× holder diameter for optimal stability</li> <li>Verify insert seat cleanliness before clamping to avoid micro-vibration</li> <li>Reduce cutting speed by 15% for interrupted cuts or scale-covered surfaces</li> <li>Use recommended torque settings on clamping screws to prevent insert fracture</li> <li>Monitor flank wear (VB) and replace insert when VB exceeds 0.3 mm</li> </ul> <h2 style="color:#1a3c5e">Toolholder Compatibility</h2> <p>The CNMG120404PMG is compatible with the following standard toolholder families:</p> <ul style="line-height:2.0;padding-left:20px"> <li><strong>Recommended Toolholders:</strong> MCJNR/L, MCLNR/L, compatible 80° rhombic toolholders</li> <li><strong>Clamping System:</strong> Lever-lock or screw-clamp (depending on holder design)</li> <li><strong>Insert Seat Angle:</strong> 80°</li> <li><strong>Approach Angle:</strong> 93°–95° for standard external holders</li> <li><strong>Shank Sizes:</strong> 16×16 mm, 20×20 mm, 25×25 mm (match to machine capability)</li> </ul> <h2 style="color:#1a3c5e">Packaging & Ordering Information</h2> <ul style="line-height:2.0;padding-left:20px"> <li><strong>MPN (Manufacturer Part Number):</strong> TML00474</li> <li><strong>Packaging Quantity:</strong> 50 inserts per sealed plastic box</li> <li><strong>Labeling:</strong> Each box includes grade, batch number, and dimensional verification code</li> <li><strong>Storage:</strong> Store in original packaging at 15–25°C, humidity <60% RH</li> <li><strong>Minimum Order:</strong> 10 units (1 box) for standard delivery</li> <li><strong>Warranty:</strong> Full manufacturer warranty against material and coating defects</li> </ul> <h2 style="color:#1a3c5e">Catalog Meta Data</h2> <table style="border-collapse:collapse;width:100%;margin-bottom:15px"> <tr style="background:#f5f5f5"><td style="padding:8px;border:1px solid #ddd"><strong>Attribute</strong></td><td style="padding:8px;border:1px solid #ddd"><strong>Value</strong></td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Product Line</td><td style="padding:8px;border:1px solid #ddd">Kyocera Standard Turning Inserts</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Series</td><td style="padding:8px;border:1px solid #ddd">CA115P Coated Carbide</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">ISO Application Group</td><td style="padding:8px;border:1px solid #ddd">P15 – P35 / M15 – M25</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Insert Standard</td><td style="padding:8px;border:1px solid #ddd">ISO 1832:2012</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">Batch Traceability</td><td style="padding:8px;border:1px solid #ddd">Laser-marked on insert surface</td></tr> <tr><td style="padding:8px;border:1px solid #ddd">RoHS Compliance</td><td style="padding:8px;border:1px solid #ddd">Yes – Lead-free cobalt binder</td></tr> </table> <p style="color:#555;font-size:13px;margin-top:20px"><em>All specifications are nominal and subject to manufacturing tolerances. For critical applications, request a certified dimensional report. Technical data is provided for reference; always verify parameters on your specific machine setup before production runs.</em></p> </div>

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We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

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  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
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  • Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.

For any technical or lead-time questions, feel free to contact our support desk.

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In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

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  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Fast & Reliable Worldwide Shipping │ 国際スピード郵便

We provide priority worldwide logistics exclusively through our corporate DHL Express account, tracking shipments seamlessly from our hubs in Asia, Europe, and China. Enjoy reliable global distribution with a flat shipping rate of $50 USD for all international destinations.

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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Domestic Sourced

日本国内直接調達

Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

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100% Genuine

100% メーカー正規品

Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.

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No Regional Markups

海外上乗せ利益なし

We bypass Western corporate sales teams and localized regional overhead costs entirely.

Tags: CNMG120404PMG , Rhombic Insert , CA115P , TML00474 , Kyocera , Turning Tool , CNC Insert , Medium Machining / General Purpose , 0.4mm Radius , Indexable
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