Kyocera CNMG120402PP CA510 TAA00883 Turning Insert - Steel Finishing
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA00883
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Product Overview
The CNMG120402PP CA510 TAA00883 is a premium indexable carbide turning insert manufactured by Kyocera in Japan. Designed for steel finishing, this rhombic 80° insert delivers exceptional dimensional accuracy, superior surface finish, and extended tool life in demanding CNC machining environments. The precision finishing chipbreaker geometry ensures optimal chip control and process reliability across a wide range of cutting parameters.
ISO Designation Breakdown
| ISO Symbol | Parameter | Value / Meaning |
| C | Insert Shape | Rhombic 80° (Diamond) |
| N | Clearance Angle | 0° (Neutral) |
| M | Tolerance Class | ±0.05 mm (IC), ±0.13 mm (T) |
| G | Fixing & Hole | With cylindrical hole + countersink |
| 12 | Inscribed Circle | 12.7 mm (1/2 inch) |
| 04 | Insert Thickness | 4.76 mm (3/16 inch) |
| 02 | Corner Radius | 0.2mm |
| PP | Chipbreaker Code | Precision Finishing |
Engineering Dimensions & Geometry
| Dimension | Metric | Imperial | Tolerance |
| Inscribed Circle (IC) | 12.70 mm | 0.500 in | ±0.05 mm |
| Thickness (T) | 4.76 mm | 0.187 in | ±0.13 mm |
| Corner Radius (RE) | 0.2mm | 0.0079 in | ±0.05 mm |
| Hole Diameter | 5.16 mm | 0.203 in | +0.08 / −0.00 mm |
| Inscribed Circle Height | 11.00 mm | 0.433 in | ±0.05 mm |
Grade Details – Key Grade Characteristics
The CA510 grade is a high-performance CVD-coated carbide substrate engineered specifically for steel machining (ISO P10–P30 range). It combines a tough cemented carbide base with a multi-layer coating system to deliver balanced wear resistance and fracture toughness.
- Substrate: Optimized tungsten-carbide cobalt (WC-Co) with fine grain structure
- Coating: Multi-layer CVD (TiCN + Al₂O₃ + TiN) for thermal and abrasive wear resistance
- Hardness: ~1,500 HV ( substrate) / ~2,800 HV (coating surface)
- Transverse Rupture Strength: >2,800 MPa
- Color Code: Gold-yellow top layer for easy wear identification
- Application Range: Continuous to lightly interrupted cuts in carbon steel, alloy steel, and tool steel
Grade Comparison Matrix
| Grade | Coating | ISO Range | Speed | Feed | Best For |
| CA510 | CVD Multi-layer | P10–P30 | Medium–High | Low–Medium | General steel, balanced |
| CA511 | CVD | P05–P20 | High | Low | Finishing, high speed |
| CA512 | CVD | P20–P40 | Medium | Medium–High | Roughing, heavy cuts |
| CA515 | CVD | P15–P35 | Medium | Medium | Interrupted cuts |
Chipbreaker Profile
The PP chipbreaker geometry is specifically engineered for precision finishing operations. It features a precisely ground rake face with optimized groove width and depth to control chip curl and evacuation.
| Feature | Specification |
| Chipbreaker Type | Precision Finishing |
| Rake Angle (γ) | +15° |
| Chip Groove Width | 0.5 mm |
| Land Width | 1.9 mm |
| Chip Control Range | Mirror finish, light cuts, superior surface quality |
Recommended Applications & Workpiece Materials
- Carbon Steels: C35, C45, C60 (1.0503, 1.0501, 1.0601) – Excellent chip control and tool life
- Alloy Steels: 42CrMo4, 34CrNiMo6, 16MnCr5 – Stable performance at medium cutting data
- Tool Steels: H13, D2, O1 – Recommended for pre-hardened states up to 45 HRC
- Structural Steels: St37, St52, S355JR – High productivity in construction component machining
- Free-Cutting Steels: 11SMn30, 11SMnPb30 – Superior surface finish and chip breaking
Application Map by Operation
| Operation | Suitability | Recommended? | Notes |
| External Turning | ★★★★★ | Yes | Primary application; stable clamping |
| Internal Turning | ★★★★☆ | Yes | Use with CNMG-compatible boring bars |
| Facing | ★★★★★ | Yes | 80° nose angle ideal for 90° approach |
| Profiling | ★★★☆☆ | Limited | Large corner radius limits fine detail |
| Copy Turning | ★★★☆☆ | Limited | Suitable for gentle contours only |
Recommended Cutting Conditions
| Workpiece Material | Condition | Cutting Speed Vc [m/min] | Feed fn [mm/rev] | Depth of Cut ap [mm] |
| Low-Carbon Steel (<0.25% C) | Annealed | 170–330 | 0.05–0.25 | 0.5–2.0 |
| Medium-Carbon Steel (0.25–0.60% C) | Annealed | 150–280 | 0.05–0.25 | 0.5–2.0 |
| High-Carbon Steel (>0.60% C) | Annealed | 140–250 | 0.05–0.25 | 0.5–2.0 |
| Alloy Steel | Normalized | 130–240 | 0.05–0.25 | 0.5–2.0 |
| Free-Cutting Steel | As-rolled | 180–360 | 0.05–0.25 | 0.5–2.0 |
Values are starting recommendations. Adjust based on machine rigidity, coolant application, and desired tool life. Use lower end for interrupted cuts or hard skin.
Operating Guidelines
- Coolant: Flood coolant recommended for steel to reduce thermal cracking and extend tool life. Minimum 5% emulsion concentration.
- Tool Overhang: Keep toolholder overhang to minimum (≤1.5× holder height) to prevent vibration and improve surface finish.
- Entry Strategy: Avoid direct plunge into scale or hard skin. Use ramp entry or reduce feed by 30% for first pass.
- Chip Management: Ensure adequate chip evacuation; long chips indicate insufficient feed or worn insert.
- Insert Change: Replace when flank wear (VB) reaches 0.3 mm or when surface finish degrades beyond specification.
- Storage: Store in original packaging away from direct sunlight and corrosive atmospheres. Handle with gloves to prevent coating contamination.
Toolholder Compatibility
The CNMG120402PP insert is compatible with standard 80° rhombic toolholders conforming to ISO 1832. Recommended holder styles include:
| Holder Style | ISO Designation | Approach Angle | Application |
| External Turning (Straight) | MCGNR / MCGNL | 95° | General external turning |
| External Turning (Offset) | MCMNN | 90° | Facing and turning |
| Boring Bar | S20R-MCLNR | 95° | Internal turning, ≥20 mm bore |
| Screw Clamp | MCGNN | 90° | Heavy-duty roughing |
Packaging & Ordering Information
| Item | Details |
| Manufacturer Part Number | TAA00883 |
| Standard Pack Quantity | 10 inserts per plastic box |
| Packaging Type | Individual anti-corrosion plastic pocket + indexed storage box |
| Label Information | Grade, batch code, date of manufacture, barcode, quantity |
| Minimum Order | 1 pack (10 inserts) |
| Bulk Orders | Contact Kyotow.com for volume pricing and OEM supply agreements |
Catalog Meta Data
| Attribute | Value |
| Product Series | Kyocera CNMG Standard Turning Inserts |
| Grade Family | CA500 Series (Steel Grades) |
| Insert Standard | ISO 1832:2017 / ANSI B212.4 |
| Country of Manufacture | Japan |
| Warranty | Full manufacturer warranty against material and production defects |
| RoHS Compliance | Yes – compliant with EU Directive 2011/65/EU |
| REACH Status | No SVHCs above threshold |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
