Kyocera CNMG090404GS CA515 TAB00610 Turning Insert - Finish Turning
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- Stock: In Stock
- Model: CA515
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAB00610
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Product Overview
The Kyocera CNMG090404GS with grade CA515 (MPN: TAB00610) is a precision-engineered Double-Sided Turning Insert designed for high-performance CNC turning operations. This 80° Rhombic (Diamond) Negative Insert features optimized carbide substrate and advanced PVD coating technology, delivering exceptional tool life, dimensional accuracy, and surface finish quality in steel machining applications.
Engineered for modern manufacturing environments, the CNMG090404GS combines robust edge geometry with superior chip control, ensuring reliable performance from medium roughing to precision finishing operations. The insert is manufactured to strict ISO tolerances and undergoes rigorous quality inspection before packaging.
ISO Designation Breakdown
| Position | Code | Meaning |
|---|---|---|
| 1st Letter | 80° Rhombic | 80° Rhombic (Diamond) |
| 2nd Letter | N | 0° Neutral (Double-Sided) |
| 3rd Letter | M | ±0.13 mm (Standard) |
| 4th Letter | G | Double-Sided with Hole |
| Inscribed Circle | 9.525 | 9.525 mm (3/8") |
| Thickness | 4.76 | 4.76 mm (3/16") |
| Nose Radius | 0.4 | 0.4 mm |
| Chipbreaker Suffix | GS | Light-to-medium finishing chipbreaker with narrow land design |
Engineering Dimensions & Geometry
| Parameter | Value | Notes |
|---|---|---|
| Insert Shape | 80° Rhombic (Diamond) | ISO 1832 compliant |
| Inscribed Circle (IC) | 9.525 mm (3/8") | Nominal diameter |
| Insert Thickness (S) | 4.76 mm (3/16") | ±0.13 mm tolerance |
| Nose Radius (rε) | 0.4 mm | Corner radius for edge strength |
| Clearance Angle | 0° Neutral (Double-Sided) | 0° neutral clearance angle provides maximum edge strength and economy with 6 usable cutting edges. |
| Tolerance Class | ±0.13 mm (Standard) | ISO class M standard |
| Cutting Edges | 6 | Usable edges per insert |
| Chipbreaker Type | Double-Sided with Hole | Optimized for steel chip control |
Grade Details - Key Grade Characteristics
The CA515 grade is a premium PVD-coated carbide grade specifically developed for steel machining applications. It combines a fine-grained tungsten carbide substrate with a multi-layer physical vapor deposition coating for optimal wear resistance and edge integrity.
| Characteristic | Specification | Performance Impact |
|---|---|---|
| Coating Technology | PVD Multi-Layer Coating (TiAlN-based) | Superior heat resistance and crater wear protection |
| Substrate Composition | Fine-grained WC-Co carbide with high cobalt content | High toughness and thermal shock resistance |
| Hardness (HRA) | HRA 91.5 | Excellent flank wear resistance |
| Transverse Rupture Strength | ≥ 2,800 MPa | High edge stability under mechanical shock |
| Coating Color | Copper-Bronze | Visual identification for inventory management |
| Primary Application Range | Steel machining (P15-P35) | Optimized for medium-carbon to alloy steels |
| Max Operating Temperature | 800°C | Suitable for high-speed dry machining |
Grade Comparison Matrix
| Grade | Coating | ISO Range | Speed | Finish | Toughness |
|---|---|---|---|---|---|
| CA515 | PVD TiAlN | Steel (P15-P35) | Medium-High | Excellent | High |
| CA525 | PVD TiAlN+TiN | Steel (P25-P45) | High | Very Good | Very High |
| CA530 | CVD Al2O3+TiCN | Steel (P35-P50) | Medium | Good | Very High |
| CA550 | PVD TiAlN | Stainless (M20-M35) | Medium | Excellent | High |
Note: The highlighted row indicates the grade supplied with this product (CA515).
Chipbreaker Profile
Light-to-medium finishing chipbreaker with narrow land design. Excellent surface finish generation and minimal burr formation on precision components.
- Chip Control: Engineered groove geometry ensures reliable chip breaking across wide feed and depth-of-cut ranges.
- Edge Preparation: Micro-honed T-land provides optimal balance between edge sharpness and mechanical strength.
- Surface Finish: Polished rake face minimizes built-up edge and ensures consistent surface quality.
- Coolant Compatibility: Designed for both dry machining and flood/MQL coolant delivery systems.
Recommended Applications & Workpiece Materials
| Workpiece Material | Hardness Range | Machinability Rating |
|---|---|---|
| Carbon Steel (C15-C60) | < 300 HB | Excellent |
| Alloy Steel (16MnCr5, 4140) | < 350 HB | Excellent |
| Bearing Steel (100Cr6) | < 320 HB | Very Good |
| Free-Cutting Steel (11SMnPb30) | < 200 HB | Excellent |
| Cast Steel | < 280 HB | Good |
Application Map by Operation
| Operation Type | Suitability | Application Notes |
|---|---|---|
| External Turning | Excellent | Balanced chip control and finish |
| Internal Turning | Excellent | Smooth chip evacuation |
| Facing | Excellent | Superior surface finish generation |
| Profiling | Good | Suitable for moderate contours |
| Grooving | Not Recommended | Use dedicated groove inserts |
Recommended Cutting Conditions
Conditions for steel machining (C45/1045 equivalent) using CA515 grade. Adjustments may be required for specific workpiece materials and machine rigidity.
| Operation | Cutting Speed Vc (m/min) | Feed f (mm/rev) | Depth of Cut ap (mm) | Coolant |
|---|---|---|---|---|
| Roughing | 150-230 | 0.20-0.35 | 1.5-4.0 | Dry / MQL |
| Medium | 190-290 | 0.12-0.22 | 0.8-2.5 | Dry / Wet |
| Finishing | 210-340 | 0.06-0.15 | 0.1-1.0 | Dry / Wet |
Operating Guidelines
- Tool Setup: Ensure insert seat is clean and free of debris before clamping. Verify correct toolholder orientation for chip flow direction.
- Cutting Parameters: Start at the lower end of recommended cutting speeds for new applications. Increase gradually while monitoring tool wear patterns.
- Chip Management: Use adequate coolant flow or chip evacuation systems to prevent chip recutting and thermal damage to the cutting edge.
- Edge Inspection: Periodically inspect insert edges for flank wear, crater wear, and chipping. Replace when flank wear exceeds 0.3 mm or chipping is visible.
- Workpiece Security: Ensure rigid workpiece clamping to minimize vibration. Use tailstock support for long slender shafts.
- Coolant Selection: Water-soluble coolant (5-8% concentration) recommended for continuous cuts. Dry machining acceptable for interrupted cuts with reduced speed.
Toolholder Compatibility
The CNMG090404GS insert is compatible with the following standard ISO toolholder families. Select the appropriate holder based on machine access and operation type:
- MCJNR/L (93° External Turning)
- MCLNR/L (95° External Turning)
- MDJNR/L (93° External Turning)
- MVJNR/L (93° Vertical Mount)
- MTJNR/L (60° External Turning)
Toolholder selection should consider machine spindle power, workpiece accessibility, and required approach angle. Use precision-ground shanks for optimal insert seating.
Packaging & Ordering Information
| Parameter | Details |
|---|---|
| Manufacturer Part Number (MPN) | TAB00610 |
| Standard Pack Quantity | 10 inserts per pack |
| Packaging Type | Anti-static plastic box with foam insert protection |
| Labeling | Each insert laser-marked with grade and model code |
| Storage Conditions | Dry environment, temperature 15-25°C, humidity < 60% RH |
| Shelf Life | 10 years from manufacturing date when unopened |
| Minimum Order Quantity | 1 pack (10 inserts) |
| Unit Price | USD 4.70 per insert (pack price: USD 47.00) |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Category | Indexable Turning Inserts |
| ISO Standard | ISO 1832:2017 |
| Manufacturer | Kyocera Corporation, Japan |
| Grade Series | CA5 Series (Steel Grade) |
| Coating Generation | 2nd Generation PVD |
| Insert Class | Precision Ground (M Tolerance) |
| RoHS Compliance | Yes - Directive 2011/65/EU |
| REACH Compliance | Yes - No SVHCs above threshold |
| Country of Origin | Japan |
| Warranty | Full manufacturer warranty against material and manufacturing defects |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
