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Kyocera CCMT120412GK CA510 TAA00532

Kyocera CCMT120412GK CA510 TAA00532
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Kyocera CCMT120412GK CA510 TAA00532
$6.55 USD
$10.92 USD
1 or more $6.55 USD
  • Stock: In Stock
  • Model: CA510
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TAA00532
This product has a minimum quantity of 10
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Product Overview

The CCMT120412GK CA510 TAA00532 is a premium-grade indexable carbide turning insert engineered by Kyocera for aggressive roughing of forged steel and castings with high material removal rates and maximum edge security.. This 80° diamond positive insert features a 1.2mm nose radius and 4.76mm thickness, delivering exceptional dimensional stability, superior surface finish, and extended tool life in demanding CNC machining environments.

Manufactured with advanced PVD coating technology, the CA510 grade substrate offers an optimal balance of wear resistance, thermal stability, and mechanical toughness for machining ferrous materials. The GK chipbreaker geometry ensures reliable chip control across a broad spectrum of cutting parameters.

ISO Designation Breakdown

PositionCodeDescription
1st LetterC80° Rhombic (Diamond)
2nd LetterC7° Positive Clearance
3rd LetterM±0.05mm (Medium Tolerance)
4th LetterTOne-sided chip groove with cylindrical hole
Size12.7mmInscribed Circle Diameter
Thickness4.76mmInsert Thickness
Nose Radius1.2mmCorner Radius
ChipbreakerGKKyocera Proprietary Geometry

Engineering Dimensions & Geometry

ParameterValueNotes
Inscribed Circle (IC)12.7 mmPer ISO 1832
Insert Thickness (S)4.76 mmNominal thickness
Nose Radius (r)1.2 mmCorner radius tolerance ±0.05mm
Clearance AnglePositive rake for low cutting forces
Tolerance ClassM±0.05mm (IC & thickness)
Hole TypeCylindricalStandard clamping hole
Cutting Edges2Single-sided (2 edges)

Grade Details – Key Grade Characteristics

CA510 is a high-performance PVD-coated carbide grade specifically developed for steel and stainless steel machining. The grade combines a fine-grained tungsten carbide substrate with a multi-layer PVD coating (TiAlN-based) for exceptional performance.

CharacteristicSpecification
Coating TypeMulti-layer PVD (TiAlN + TiN)
SubstrateFine-grained WC-Co (6% Co)
Hardness (HV)1,650 HV
Transverse Rupture Strength3,200 MPa
Coating Hardness3,200 HV
Coating Thickness2-4 μm
Max Operating Temp900°C
ISO Application RangeP20-P35, M20-M30

Grade Comparison Matrix

GradeCoatingWear ResistanceToughnessBest For
CA510PVD TiAlN★★★★☆★★★★☆Steel, Stainless Steel
CA310PVD TiN★★★☆☆★★★★☆General Steel
CA320PVD TiAlN★★★★☆★★★☆☆Continuous Steel
CA520PVD TiAlN+TiSiN★★★★★★★★☆☆Hardened Steel
CA530CVD TiC-TiCN-Al2O3★★★★★★★★★☆High-Speed Steel

Note: CA510 large nose radius provides superior edge strength for interrupted cuts.

Chipbreaker Profile

GK Chipbreaker: Heavy-duty chipbreaker with reinforced land width and strong edge design for demanding roughing applications.

FeatureSpecification
Chipbreaker StyleGK
Rake AnglePositive 15°
Land Width0.25-0.40mm (Heavy)
Groove DepthDeep
Chip Control Range0.25-0.50 mm/rev

Recommended Applications & Workpiece Materials

The CCMT120412GK CA510 is optimized for the following material groups and machining scenarios:

Material GroupExamplesMachinabilityRecommended
Carbon SteelTypical gradesExcellent✓ Primary
Alloy SteelTypical gradesVery Good✓ Suitable
Forged SteelTypical gradesGood✓ Suitable

Application Map by Operation

OperationSuitabilityRecommended Parameters
External Turning★★★★★ ExcellentVc=140-220 m/min, f=0.25-0.50 mm/rev
Internal Turning (Boring)★★★★☆ Very GoodReduce Vc by 10-15%
Facing★★★★★ ExcellentStandard parameters apply
Profiling★★★★☆ Very GoodUse reduced DOC near shoulders
Grooving★★☆☆☆ LimitedNot recommended for full grooving
Threading☆☆☆☆☆ Not SuitableUse dedicated threading inserts

Recommended Cutting Conditions

Workpiece MaterialCutting Speed (Vc)Feed Rate (f)Depth of Cut (ap)
Carbon Steel140-220 m/min0.25-0.50 mm/rev2.0-6.0 mm
Alloy Steel140-220 m/min0.25-0.50 mm/rev2.0-6.0 mm
Forged Steel140-220 m/min0.25-0.50 mm/rev2.0-6.0 mm

Starting Parameters: Begin at the lower end of the recommended range and increase gradually based on tool wear patterns and surface finish requirements. For interrupted cuts or scaled workpieces, reduce Vc by 15-20%.

Operating Guidelines

  • Coolant Recommendation: High-pressure coolant (70+ bar) is recommended for chip evacuation and thermal management. Use water-soluble coolant at 8-10% concentration.
  • Entry Strategy: Use ramp entry or arc-in programming to avoid notch wear at the entry point. Never plunge directly into the workpiece.
  • Tool Overhang: Minimize tool overhang to maintain rigidity. For internal turning, use the shortest possible boring bar to reduce vibration.
  • Insert Change: Change inserts when flank wear reaches 0.3mm or when surface finish degrades. Do not wait for catastrophic failure.
  • Chip Management: Ensure proper chip evacuation to prevent recutting and built-up edge formation. Use chip breakers or conveyors for high-volume production.
  • Workpiece Security: Ensure rigid clamping to minimize vibration and chatter, which accelerates tool wear and reduces surface quality.

Toolholder Compatibility

The CCMT120412GK is compatible with the following standard ISO toolholder families:

Toolholder SeriesStyleApplication
SCLCR/LExternal TurningGeneral Turning
MCLNR/L (positive rake holders)External TurningGeneral Turning

Ensure the toolholder clamping mechanism is clean and functional. Use a torque wrench to tighten clamping screws to the manufacturer's specification (typically 2.5-3.5 N·m).

Packaging & Ordering Information

ItemDetails
Manufacturer Part NumberTAA00532
Insert DesignationCCMT120412GK CA510
GradeCA510
Standard Pack Quantity10 inserts per pack
Packaging TypePlastic insert box with foam protection
Individual LabelingEach insert laser-marked with grade and designation
Storage ConditionsDry environment, temperature 15-25°C
Shelf LifeIndefinite when stored properly (carbide does not degrade)

Catalog Meta Data

AttributeValue
Product CategoryIndexable Turning Insert
ManufacturerKyocera Corporation, Japan
ISO StandardISO 1832:2017
Industry ApplicationsAutomotive, Aerospace, General Engineering, Energy
Machine TypeCNC Turning Center, CNC Lathe, Multi-Tasking Machine
WarrantyStandard Manufacturer Warranty Against Defects
Country of ManufactureJapan
CertificationISO 9001:2015 Quality Management

Why Buy from Kyotow.com?

  • 100% genuine OEM Kyocera industrial cutting tools
  • Full manufacturer warranty and technical support
  • Fast worldwide tracked delivery
  • Expert CNC tooling application assistance
  • Bulk and institutional pricing available

Shipping & Stock Information │ 発送・在庫情報

We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

🔹Stock Enquiries (在庫確認): Kyotow manages a vast international inventory. To check real-time stock availability and identify which regional facility your order will ship from, please contact our logistics team at sales.kyotow@gmail.com.

🔹Order Processing Pipeline:

  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
  • Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.

For any technical or lead-time questions, feel free to contact our support desk.

Product Images & Technical Accuracy │ 正確な製品情報

In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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日本国内直接調達

Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

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100% Genuine

100% メーカー正規品

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海外上乗せ利益なし

We bypass Western corporate sales teams and localized regional overhead costs entirely.