Kyocera CCMT060204HQ CA510 TAA00431
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA00431
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1. Product Overview
The CCMT060204HQ grade CA510 is a premium 80° rhombic indexable insert engineered for finishing, high-precision work, mirror surface requirements. Manufactured by Kyocera Precision Tools, this insert combines advanced CVD Multi-layer (TiCN-Al₂O₃-TiN) coating technology with a medium-grained carbide substrate to deliver exceptional performance in demanding CNC turning environments.
With an inscribed circle (IC) of 6.35 mm, thickness 2.38 mm, and nose radius 0.4 mm, this insert is designed to fit standard ISO toolholders and delivers consistent, repeatable results across high-volume production runs.
2. ISO Designation Breakdown
| Code Position | Value | Meaning |
|---|---|---|
| 1st Letter | C | 80° Rhombic insert shape |
| 2nd Letter | C | 7° clearance angle |
| 3rd Letter | M | Tolerance class (±0.05–0.13 mm depending on dimension) |
| 4th Letter | T | Central hole with single-sided chipbreaker |
| Size Digits | 06 | Inscribed circle diameter: 6.35 mm |
| Thickness | 02 | Insert thickness: 2.38 mm |
| Radius Digits | 04 | Corner nose radius: 0.4 mm |
3. Engineering Dimensions & Geometry
| Parameter | Specification |
|---|---|
| Insert Shape | 80° Rhombic (ISO C) |
| Inscribed Circle (IC) | 6.35 mm |
| Insert Thickness (S) | 2.38 mm |
| Nose Radius (rε) | 0.4 mm |
| Clearance Angle | 7° |
| Tolerance Class | Class M (ISO 1832) |
| Hole Diameter | Standard central hole (compatible with ISO toolholder pins) |
| Cutting Edge Preparation | Precision ground and honed for optimal edge stability |
4. Grade Details – Key Grade Characteristics
| Property | CA510 Specification |
|---|---|
| Coating Technology | CVD Multi-layer (TiCN-Al₂O₃-TiN) |
| Carbide Substrate | Medium-grained Carbide |
| Hardness | HRA 91.8 |
| Coating Color | Gold-Yellow |
| Max Operating Temperature | 1000°C |
| Primary Applications | Steel, Alloy Steel |
| Key Performance Features | Outstanding crater wear resistance, high-speed capability, stable performance in continuous cutting |
5. Grade Comparison Matrix
| Grade | Coating | Best For | Speed | Wear Resistance |
|---|---|---|---|---|
| CA510 | CVD Multi-layer (TiCN-Al₂O₃-TiN) | Steel, Alloy Steel | High | Excellent |
| CA320 | CVD (Al₂O₃-TiC) | Cast Iron | Medium | Very Good |
| CA450 | PVD (TiAlN) | Hardened Steel | Low-Medium | Superior |
6. Chipbreaker Profile
| Attribute | Specification |
|---|---|
| Chipbreaker Name | HQ – High Precision Chipbreaker |
| Groove Geometry | Sharp, narrow groove for fine chip control |
| Chip Control | Superior for short, broken chips at low feeds |
| Cutting Edge Design | Sharp, keen edge for minimal cutting forces |
| Recommended Feed | 0.05 – 0.20 mm/rev mm/rev |
| Depth of Cut Range | 0.1 – 1.5 mm mm |
| Ideal Application | Finishing, high-precision work, mirror surface requirements |
7. Recommended Applications & Workpiece Materials
The CCMT060204HQ grade CA510 is optimized for the following materials and operations:
- Carbon Steel (C35–C60): Excellent chip control and surface finish
- Alloy Steel (4140, 4340): Stable performance under varying cutting loads
- Stainless Steel (304, 316): Reduced built-up edge and improved tool life
- Tool Steel: Reliable performance in semi-finishing applications
- Cast Iron (GG25–GG40): Good abrasion resistance and thermal stability
8. Application Map by Operation
| Operation Type | Suitability | Notes |
|---|---|---|
| External Turning | ⭐⭐⭐⭐⭐ Excellent | Primary application; use with compatible toolholder |
| Internal Turning / Boring | ⭐⭐⭐⭐ Very Good | Suitable with boring bars; ensure adequate coolant flow |
| Face Turning | ⭐⭐⭐⭐ Very Good | Effective for facing operations with proper depth of cut |
| Profiling / Contouring | ⭐⭐⭐ Good | Nose radius 0.4 mm provides smooth contour transitions |
| Grooving / Parting | ⭐⭐ Limited | Not recommended; use dedicated grooving inserts |
| Threading | ⭐ Not Suitable | Use dedicated threading inserts for best results |
9. Recommended Cutting Conditions
| Parameter | Recommended Range |
|---|---|
| Cutting Speed (Vc) | 200-300 m/min |
| Feed Rate (f) | 0.05 – 0.20 mm/rev |
| Depth of Cut (ap) | 0.1 – 1.5 mm |
| Coolant Recommendation | Water-soluble or synthetic coolant recommended |
| Tool Approach Angle | Approach angle 90°–95° for optimal performance |
Note: Values are starting recommendations. Optimize based on machine rigidity, workpiece material, and desired surface finish. Always begin at the lower end of the range and increase gradually.
10. Operating Guidelines
- Insert Inspection: Verify insert seating and clamping before each operation. Ensure the toolholder pocket is clean and free of chips.
- Coolant Flow: Direct coolant to the cutting zone for optimal chip evacuation and thermal management. Minimum 3–5 bar pressure recommended.
- Edge Wear Monitoring: Replace insert when flank wear (VB) exceeds 0.3 mm or when surface finish degrades noticeably.
- Speed & Feed Adjustment: Reduce cutting speed by 15–20% for interrupted cuts or hard skin surfaces. Increase feed slightly for roughing to improve chip breaking.
- Storage: Store inserts in original packaging away from moisture and direct sunlight to preserve coating integrity.
- Safety: Always wear appropriate PPE when handling sharp inserts. Use proper insert disposal containers for used carbide.
11. Toolholder Compatibility
| Specification | Details |
|---|---|
| Compatible Holder Types | CCLNR / CCLNL (95°) or SCLCR / SCLCL (90°) |
| Clamp Mechanism | Lever lock or screw clamp |
| Insert Size Range | Compatible with 6.35mm–9.525mm IC holders |
| Hand Configuration | Right-hand (R) and Left-hand (L) configurations available |
12. Packaging & Ordering Information
| Detail | Information |
|---|---|
| Manufacturer Part Number (MPN) | TAA00431 |
| Product Model | CCMT060204HQ |
| Grade | CA510 |
| Standard Pack Quantity | 10 inserts per pack (industry standard) |
| Individual Packaging | Each insert protected in plastic pocket; vacuum-sealed outer pack |
| Labeling | Grade, model, and batch code clearly marked on packaging |
| Warranty | Full manufacturer warranty against material and coating defects |
13. Catalog Meta Data
| Field | Value |
|---|---|
| Brand / Manufacturer | Kyocera Precision Tools (Japan) |
| Product Category | Indexable Turning Inserts |
| ISO Standard | ISO 1832:2017 compliant |
| Country of Manufacture | Japan |
| Quality Certification | ISO 9001:2015 certified manufacturing |
| Product Line | Kyocera Standard Turning Insert Series |
| Replacement / Spare | Direct replacement for OEM part numbers; no modification required |
Why Choose Genuine Kyocera? Kyocera inserts are manufactured to exacting standards in Japan, ensuring dimensional accuracy, coating consistency, and batch-to-batch reliability. Counterfeit inserts risk catastrophic tool failure, poor surface finish, and machine damage. Trust only genuine Kyocera products for your critical machining operations.
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To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.
🔹How to Proceed with Your Purchase:
- Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
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We sincerely appreciate your understanding as we continuously optimize our global product catalog.
Refund & Cancellation Policy │ 返品・キャンセルポリシー
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We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.
🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.
🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.
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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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