Kyocera DRILL CA5535 SGM06080 2FL Drill - Aerospace Mfg

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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM06080
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Product Overview
The Kyocera 9/64 DRILL 2FL SGM06080 is a premium solid carbide drill engineered for high-performance CNC machining. Featuring a 3.57 mm (0.1406") diameter with a 2-flute design, this tool delivers exceptional hole quality, dimensional accuracy, and extended tool life across diverse workpiece materials. The TiAlN PVD coating ensures superior heat resistance and reduced friction, making it ideal for demanding production environments.
ISO Designation Breakdown
| Designation Element | Code / Value | Description |
|---|---|---|
| Manufacturer | Kyocera | OEM industrial cutting tool manufacturer |
| Product Series | SGM | Solid carbide micro/standard drill series |
| Tool Type | 2FL | 2-flute helical drill design |
| Size Designation | 9/64 | Nominal drill diameter specification |
| MPN | SGM06080 | Manufacturer part number for catalog reference |
| Grade | CA5535 | Carbide substrate + PVD coating specification |
Engineering Dimensions & Geometry
| Parameter | Metric | Imperial | Tolerance |
|---|---|---|---|
| Nominal Diameter (D) | 3.57 mm | 0.1406" | h7 |
| Overall Length (L1) | 74.4 mm | 2.93" | ±0.5 mm |
| Flute Length (L2) | 32.3 mm | 1.27" | ±0.3 mm |
| Shank Diameter (D2) | 4.28 mm | 0.169" | h6 |
| Point Angle | 135° | — | ±2° |
| Helix Angle | 25° | — | ±1° |
| Corner Radius | 0.02 mm | 0.0008" | ±0.005 mm |
Grade Details – Key Grade Characteristics
| Property | Specification | Performance Benefit |
|---|---|---|
| Carbide Substrate | Micro-grain carbide | Superior toughness and edge stability |
| Coating System | TiAlN PVD | Enhanced wear resistance and thermal barrier |
| Coating Color | Copper-bronze | Visual wear indicator for tool life management |
| Hardness | 92 HRA | High wear resistance in abrasive materials |
| Max Operating Temp | 900°C | Stable performance in high-speed dry machining |
Grade Comparison Matrix
| Grade | Coating | Best For | Speed Capability |
|---|---|---|---|
| CA5535 | TiAlN PVD | General purpose to semi-finishing | High |
| CA3100 | TiN PVD | Low-carbon steels, non-ferrous | Moderate |
| PR1725 | AlCrN PVD | Hardened steels, stainless | Very High |
| PV710 | TiSiN PVD | Titanium, Inconel, exotic alloys | High |
Chipbreaker Profile
The SGM series 2-flute geometry employs a precision-ground chipbreaker optimized for 3.57 mm diameter drilling. The flute design features:
- Wide flute land width: Improves chip evacuation and reduces clogging in deep holes up to 3×D
- Polished rake face: Minimizes built-up edge (BUE) and extends edge sharpness
- Variable core thickness: Balances rigidity with chip space for stable drilling
- Edge preparation: Micro-honing (0.02–0.03 mm) prevents chipping on entry
Recommended Applications & Workpiece Materials
| Material Group | Material Examples | Machinability | Recommended |
|---|---|---|---|
| P – Steel | C45, 42CrMo4, 16MnCr5 | Good | ✓ Excellent |
| M – Stainless | 304, 316, 17-4PH | Moderate | ✓ Good |
| K – Cast Iron | GG25, GGG50, CGI | Good | ✓ Excellent |
| N – Non-ferrous | Al 7075, Cu, Brass | Excellent | ✓ Excellent |
| S – Superalloy | Ti-6Al-4V, Inconel 718 | Difficult | ✓ Moderate (reduce speed) |
Application Map by Operation
| Operation Type | Suitability | Max Hole Depth | Notes |
|---|---|---|---|
| Through-hole drilling | ★★★★★ | 3×D | Optimal chip evacuation |
| Blind-hole drilling | ★★★★☆ | 2.5×D | Use peck cycle for >2×D |
| Spot drilling | ★★★★☆ | 0.5×D | High point angle stability |
| Micro drilling | ★★★☆☆ | 1.5×D | Requires rigid setup |
| Enlarging / Reaming | ★★☆☆☆ | — | Not recommended |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Cooling |
|---|---|---|---|
| Low-carbon steel (< 0.3% C) | 73.0 – 93.0 | 0.171 – 0.221 | Emulsion / MQL |
| Alloy steel (< 45 HRC) | 63.0 – 83.0 | 0.137 – 0.171 | Emulsion / Internal |
| Stainless steel (austenitic) | 55.0 – 70.0 | 0.12 – 0.154 | Internal coolant recommended |
| Cast iron (gray / nodular) | 93.0 – 113.0 | 0.171 – 0.251 | Dry / Compressed air |
| Aluminum alloy (< 12% Si) | 139.0 – 169.0 | 0.205 – 0.257 | MQL / Air blast |
| Titanium alloy | 45.0 – 55.0 | 0.086 – 0.12 | High-pressure internal coolant |
Operating Guidelines
- Runout tolerance: Keep tool runout below 0.01 mm (0.0004") to prevent premature corner wear and hole oversize.
- Peck drilling: For holes deeper than 2.5×D, employ a peck cycle with 0.5–0.8×D peck depth to ensure chip evacuation.
- Entry angle: Use a chamfer or center drill to reduce entry impact; avoid drilling into uneven surfaces without piloting.
- Speed ramp: Reduce spindle speed by 20% for the first 1 mm of entry, then ramp to full Vc for optimal tool life.
- Coolant concentration: Maintain 8–10% emulsion concentration for steel; use neat oil or MQL for titanium and superalloys.
- Tool change interval: Monitor flank wear (VB max 0.15 mm for steels, 0.10 mm for superalloys) and replace before catastrophic failure.
Toolholder Compatibility
| Holder Type | Standard | Clamping Range | Compatibility |
|---|---|---|---|
| Hydraulic chuck | DIN 69871 | 4.28 mm | ✓ Recommended |
| ER collet chuck | DIN 6499 | ER16 / ER20 | ✓ Compatible |
| Shrink fit holder | DIN 69893 | HSK-A63 | ✓ Excellent rigidity |
| Side-lock (Weldon) | DIN 1835-B | — | ✗ Not recommended for micro drills |
Packaging & Ordering Information
| Item | Details |
|---|---|
| Standard Packaging | Individual plastic tube with foam insert, 10 pcs per inner box |
| Master Carton | 100 pcs per export carton (10 inner boxes), gross weight ~2.5 kg |
| Labeling | Each tube marked with MPN, grade, diameter, batch code, and barcode |
| Minimum Order | 1 piece (stock item); bulk pricing available from 50 pcs |
| Lead Time | Stock items ship within 24 hours; non-stock 4–6 weeks |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Catalog Series | SGM – Solid Carbide Micro Drills |
| Product Family | 2FL Standard Helix Drills |
| Revision Level | Rev. 2024-A |
| ECCN Classification | EAR99 |
| RoHS Status | Compliant (Directive 2011/65/EU) |
| Country of Manufacture | Japan |
| Warranty | 12 months against material and manufacturing defects |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.







