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Kyocera 80 0500 057 0600 R030 Carbide CEM03299 ENDMILL - CNC Milling

Kyocera 80 0500 057 0600 R030 Carbide CEM03299 ENDMILL - CNC Milling
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Kyocera 80 0500 057 0600 R030 Carbide CEM03299 ENDMILL - CNC Milling
$24.76 USD
$41.27 USD
1 or more $24.76 USD
  • Stock: In Stock
  • Model: ENDMILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: CEM03299
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Kyocera 80 0500 057 0600 R030 Solid Carbide Endmill

1. Product Overview

The Kyocera 80 0500 057 0600 R030 (MPN: CEM03299) is a precision-engineered solid carbide endmill designed for cnc milling operations. Manufactured from Fine Grain Carbide (CA6535-Class), this 2-flute tool delivers exceptional surface finish, dimensional accuracy, and extended tool life in demanding CNC machining environments.

Key application sectors include aerospace component manufacturing, automotive die and mold production, medical device machining, and general precision engineering. The optimized geometry minimizes cutting forces and enhances chip control, ensuring consistent and repeatable results across high-volume production runs.

2. ISO Designation Breakdown

PositionCodeDescription
Series802-flute standard corner-radius endmill
Cutting Diameter (DC)05005.00 mm
Flute Length (APMX)0575.7 mm
Overall Length (OAL)060060.0 mm
Corner Radius (RE)R0300.30 mm
MPN / Catalog No.CEM03299Kyocera OEM Part Number

3. Engineering Dimensions & Geometry

ParameterSpecificationTolerance
Cutting Diameter (DC)5.00 mmh6 (0/-0.005 mm)
Flute Length (APMX)5.7 mm±0.10 mm
Overall Length (OAL)60.0 mm±0.30 mm
Corner Radius (RE)0.30 mm±0.01 mm
Neck Diameter (DN)5.00 mmh7
Number of Flutes (Z)2
Helix Angle30°±1°
Radial Rake Angle±1°
Axial Rake Angle±1°
Edge Preparation hone
Shank Diameter (DCON)5.00 mmh6

4. Grade Details – Key Grade Characteristics

Fine Grain Carbide (CA6535-Class) is engineered specifically for general-purpose milling operations requiring a balance of wear resistance and toughness.

PropertyValueSignificance
Carbide Grain Size0.5 μm (fine)Balanced toughness and hardness
Coating SystemTiAlN PVD (optional uncoated)Oxidation resistance up to 900°C
Hardness (HRA)91.8 HRAExcellent abrasion resistance
Transverse Rupture Strength3,800 MPaHigh mechanical reliability under load
Coating Thickness3.0 ± 0.5 μmOptimal balance of protection and edge geometry
Coating Hardness (HV)3,200Superior resistance to crater wear

5. Grade Comparison Matrix

GradeGrain SizeHardnessPrimary ApplicationBest For
CA6535-Class0.5 μm91.8 HRAGeneral-purpose millingSteel, stainless, cast iron
PR15350.2 μm92.5 HRAHigh-speed finishingHardened steels
CA65350.5 μm91.8 HRAGeneral-purpose millingSteel, stainless steel

6. Chipbreaker Profile

Standard 30° helix with strong radial rake angle provides robust chip evacuation. Corner radius design enhances edge strength and prevents chipping in interrupted cuts.

FeatureSpecification
Flute ProfileStandard helix, 2-flute, equal spacing
Rake Face FinishPrecision ground (Ra ≤ 0.1 μm)
Core Thickness0.65 × DC
Chip Pocket VolumeLarge volume for efficient chip flow

7. Recommended Applications & Workpiece Materials

Material GroupMachinabilityRecommended Use
Carbon Steel (S45C, S50C)ExcellentHighly Recommended
Alloy Steel (SCM440, SNCM439)Very GoodRecommended
Stainless Steel (303, 304)GoodRecommended
Gray Cast Iron (FC250)GoodSuitable
Aluminum Alloy (A5052, A6061)FairSuitable with reduced speeds

8. Application Map by Operation

OperationSuitabilityNotes
Slot Milling★★★★★Full slotting capability with efficient chip evacuation
Profile Milling★★★★★Stable side milling with good surface quality
Pocket Machining★★★★★Suitable for open and closed pocket geometries
Face Milling★★★★☆Light-duty face milling for small components
Plunge Milling★★★★☆Capable of axial plunge with ramp entry

9. Recommended Cutting Conditions

Parameters below are starting recommendations. Adjust based on machine rigidity, workpiece clamping, and coolant delivery.

MaterialVc (m/min)fz (mm/tooth)ap (mm)ae (mm)
Carbon / Alloy Steel90-1400.06-0.151.0-3.00.5-1.5
Stainless Steel (303/304)60-900.05-0.120.8-2.00.4-1.0
Aluminum Alloy (A5052/A6061)180-2800.10-0.251.5-4.00.8-2.0
Gray Cast Iron (FC250)70-1100.08-0.181.0-3.00.5-1.5

10. Operating Guidelines

  • Coolant: Use high-pressure coolant (≥70 bar) for steel and stainless steel. For aluminum, air blast or minimal quantity lubrication (MQL) is preferred to prevent built-up edge.
  • Runout: Maintain toolholder runout ≤5 μm at 3×DC. Excessive runout reduces tool life and degrades surface finish.
  • Engagement: For slotting, use full radial engagement (ae = DC) at reduced feed rates. For profiling, ae = 0.5-0.8×DC is optimal.
  • Entry Strategy: Use ramp or helical entry. Direct plunge is permissible at reduced feed (50% of standard fz) with center-cutting capability.
  • Speed/Feed: Start at the lower end of the recommended range and increase gradually while monitoring tool wear and surface finish.
  • Tool Life Check: Inspect flank wear (VB) every 30 minutes. Replace when VB exceeds 0.15 mm or when surface finish degrades.

11. Toolholder Compatibility

ER16, ER20 precision collet chuck (≥5.5mm bore), hydraulic chuck, or milling chuck with runout ≤5μm at 3×DC.

Holder TypeSpecificationRecommended For
ER Collet ChuckER20 (10-16mm) / ER25 (≥16mm)General machining, good versatility
Shrink-Fit HolderHSK-A50 / HSK-A63 / HSK-A100High-speed milling, excellent grip
Hydraulic ChuckStandard hydraulic expansion chuckHeavy milling, vibration damping
Milling ChuckStandard or precision typeGeneral milling operations

12. Packaging & Ordering Information

Individual plastic protective tube with anti-rust VCI film. Packaged in Kyocera branded carton.

ItemDetails
Minimum Order Quantity1 piece
Packaging TypeIndividual plastic tube + VCI anti-rust film
Outer CartonKyocera branded corrugated box with foam insert
Shelf Life24 months from date of manufacture when stored in original packaging
Storage ConditionsDry environment, temperature 15-25°C, humidity ≤60% RH
WarrantyFull manufacturer warranty against material and manufacturing defects

13. Catalog Meta Data

AttributeValue
Catalog Series80 – 2-Flute Standard Corner-Radius Endmills
Product CategorySolid Carbide Endmill
Tool FamilyCorner-Radius Endmill
ISO 13399 ClassificationMilling Cutter – Endmill – Solid Carbide – Corner Radius
GHS Hazard ClassNot classified as hazardous (solid metal article)
REACH / RoHS StatusCompliant – contains no SVHC substances above threshold
Country of ManufactureJapan
Quality StandardISO 9001:2015 certified manufacturing

Note: All specifications and recommendations are based on Kyocera's standard catalog data and internal testing. Actual performance may vary depending on machine condition, workpiece material batch variation, and coolant quality. For application-specific technical support, contact our CNC tooling specialists.

✓ Genuine Kyocera Product

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Verified Original Product
🏅 Product Authentication
ManufacturerKyocera Corporation
StatusVerified Original Product
Quality AssuranceGuaranteed Genuine Kyocera Components
This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.

Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
  • Technical datasheets are available upon request.
  • For technical clarification contact sales.kyotow@gmail.com.
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    Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation.
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    Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced.
  • Technical Assistance:
    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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