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Kyocera 5,9 PR1535 SGS61091 DRILL 2FL - Hole Machining

Kyocera 5,9 PR1535 SGS61091 DRILL 2FL - Hole Machining
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Kyocera 5,9 PR1535 SGS61091 DRILL 2FL - Hole Machining
$41.27 USD
$68.78 USD
1 or more $41.27 USD
  • Stock: In Stock
  • Model: DRILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGS61091
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Product Overview

The Kyocera 5,9 DRILL 2FL SGS61091 is a premium solid carbide drill featuring grade PR1535 substrate technology. Engineered for precision hole machining in CNC turning centers and milling machines, this 5.9 mm diameter drill delivers exceptional dimensional accuracy, superior surface finish, and extended tool life across demanding production environments.

With a 140° point angle and 30° helix geometry, the SGS61091 is optimized for efficient chip evacuation and reduced cutting forces. The lapped finish minimizes friction and built-up edge formation, ensuring consistent performance from the first hole to the last.

ISO Designation Breakdown

ISO ElementValue & Description
Tool TypeDC — Solid Carbide Drill
Diameter (D)5.9 mm (5,9 mm European notation)
Flutes (Z)2 — Two-flute design for optimal chip evacuation
GradePR1535 — Ultra-fine grain carbide substrate with PVD multi-layer coating (TiAlN). Optimized for high-speed machining of steels and stainless steels.
ChipbreakerP-type — Optimized for mild steel (s235jr)
Full ISO CodeDC5.9-2F-PR1535-P-type

Engineering Dimensions & Geometry

ParameterValueTolerance
Cutting Diameter (D)5.9 mmh5 (-0.004 / -0.010 mm)
Overall Length (L)70.8 mm±0.5 mm
Flute Length (Lf)20.7 mm±0.3 mm
Shank Diameter (Ds)5.9 mmh6
Point Angle (σ)140°±1°
Helix Angle (λ)30°±1°
Corner PreparationSharp
Surface FinishLappedRa 0.2 μm
Runout (TIR)≤ 5 μm

Grade Details — Key Grade Characteristics

Grade PR1535 represents Kyocera's advanced carbide technology, delivering the ideal balance of hardness, toughness, and thermal stability for precision drilling operations.

CharacteristicSpecificationPerformance Impact
Coating SystemTiAlN PVD Multi-LayerExtends tool life by 40% vs. uncoated carbide
Substrate Hardness92.5 HRASuperior wear resistance in continuous cutting
Toughness RatingHighResists chipping and micro-fracture under load
Heat ResistanceUp to 900°CMaintains edge integrity at elevated speeds
Coating ColorBronze-GoldVisual wear-indicator for maintenance scheduling
Grain Size0.5 μm (Ultra-fine)Enhanced edge sharpness and surface finish

Grade Comparison Matrix

GradeBest ForCoatingMax Speed (m/min)Primary Material
PR1535General-purpose steel & stainlessTiAlN120Steel, SS, Cast Iron
PR1725Hardened & abrasive materialsAlCrN100Hardened Steel, Ti, Ni-Alloys
PR1225High-speed finishingTiSiN150Aluminum, Non-ferrous
PR1535 (Uncoated)Special applications80Plastics, Copper, Brass

Chipbreaker Profile

The SGS61091 incorporates Kyocera's proprietary P-type chipbreaker geometry, specifically engineered for 5.9 mm diameter drilling. This profile ensures:

  • Controlled chip curl radius for reliable evacuation
  • Reduced cutting forces by 15–20% compared to standard geometries
  • Minimized built-up edge (BUE) formation on ductile materials
  • Stable chip formation across variable feed rates
  • Enhanced tool life through optimized heat distribution

Recommended Applications & Workpiece Materials

Material GroupISO CodeMachinabilityRecommended Grade
Mild Steel (S235JR)P.1 / P.2ExcellentPR1535
Stainless Steel (AISI 304, 316)P.3 / K.2Very GoodPR1535
Stainless Steel (AISI 304/316)M.1 / M.2GoodPR1535
Gray Cast Iron (GG25)K.2 / K.3ExcellentPR1725
Hardened Steel (45–55 HRC)H.1 / H.2GoodPR1725

Application Map by Operation

Operation TypeSuitabilityMax Depth (×D)Notes
Through-hole Drilling⭐⭐⭐⭐⭐5×DOptimal chip evacuation
Blind-hole Drilling⭐⭐⭐⭐☆3×DUse peck cycle for depths > 2×D
Stack Drilling⭐⭐⭐⭐☆4×DEnsure rigid workpiece clamping
Cross-hole Drilling⭐⭐⭐☆☆2×DReduce feed by 30% at intersection
Enlarging / Reaming⭐⭐☆☆☆Not recommended; use dedicated reamer

Recommended Cutting Conditions

Parameters below are starting recommendations. Adjust based on machine rigidity, workpiece material condition, and coolant delivery.

Workpiece MaterialCutting Speed Vc (m/min)Feed fn (mm/rev)RPM (n)
Carbon Steel (C45)990.2185341
Stainless Steel (AISI 304)690.1853722
Gray Cast Iron (GG25)1090.2515880
Alloy Steel (42CrMo4)89.00.2184807
Hardened Steel (50 HRC)59.00.1533204

Operating Guidelines

  • Coolant: Use flood coolant delivery at minimum 6% emulsion concentration or neat oil for hardened steels. Maintain pressure ≥ 20 bar for through-tool coolant.
  • Peck Drilling: For depths exceeding 2×D, employ a peck cycle with retract to 0.5×D. For depths > 3×D, use variable peck with decreasing increment.
  • Entry Angle: Ensure perpendicular entry (±1°) or use a spot drill to prevent walk and extend tool life.
  • Speed/Feed Ramp: Reduce feed by 50% for the first 1 mm of engagement, then ramp to full feed over 0.5 mm.
  • Tool Life Monitoring: Monitor flank wear (VB). Regrind or replace when VB exceeds 0.2 mm or when burr formation increases.
  • Storage: Store in original packaging at 15–25°C with <60% relative humidity. Avoid contact with other tools to prevent edge damage.

Toolholder Compatibility

For optimal performance and runout control, the SGS61091 should be mounted in a precision holder. Recommended configurations:

Holder TypeTaper / InterfaceMax RunoutBest Application
HSK-A50 Collet ChuckBT40 / HSK-A63≤ 5 μmHigh-precision CNC milling
Hydraulic Expansion ChuckBT40 / HSK-A63≤ 3 μmUltra-precision hole finishing
Shrink Fit HolderHSK-E50 / HSK-F63≤ 2 μmHigh-speed machining (HSM)
ER Collet Chuck (ER16/ER20)BT30 / BT40≤ 10 μmGeneral-purpose drilling

Packaging & Ordering Information

ItemDetails
Manufacturer Part NumberSGS61091
Quantity per Pack1 piece
Packaging TypeIndividual plastic tube with foam insert & desiccant
Label InformationISO code, grade, batch number, barcode, safety symbols
Minimum Order Quantity1 unit
Bulk PricingAvailable for quantities ≥ 10 — contact Kyotow.com sales
WarrantyFull manufacturer warranty against material and manufacturing defects

Catalog Meta Data

AttributeValue
Product FamilyKyocera SGS Series — Solid Carbide Drills
Series DesignationSGS61000 (2-Flute General Purpose)
Tool CategoryRotating Tool — Drill
Industry ApplicationsAerospace, Automotive, Medical, Die & Mold, General Engineering
CertificationsISO 9001:2015, ISO 14001:2015, DIN 6537
Last Catalog UpdateJune 2026
Replacement forLegacy SGS series drills — direct dimensional interchange

Note: All technical data and recommendations are based on ideal machining conditions. Actual performance may vary depending on machine tool capability, workpiece material consistency, and coolant system efficiency. For application-specific support, contact Kyotow.com technical services.

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ManufacturerKyocera Corporation
StatusVerified Original Product
Quality AssuranceGuaranteed Genuine Kyocera Components
This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
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    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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