Kyocera #38 TN SGS57509 Drill - CNC Precision
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGS57509
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Product Overview
The Kyocera #38 TN SGS57509 is a premium solid carbide drill engineered for high-precision CNC machining. Featuring a 2.58 mm (0.1015") diameter, 2-flute design with TiN (TN) coating, this tool delivers exceptional hole quality, extended tool life, and superior chip evacuation across a wide range of ferrous and non-ferrous materials. Manufactured in Japan to exacting ISO standards, it is the ideal choice for aerospace, automotive, medical, and general precision engineering applications.
ISO Designation Breakdown
| Element | Value | Description |
|---|---|---|
| ISO Code | D2.58-2FL-TN-ISO | Standard ISO 5414 designation |
| D | 2.58 mm | Nominal drill diameter |
| 2FL | 2 Flutes | Twist flute count for chip evacuation |
| TN | TiN Coated | Titanium Nitride PVD coating |
| MPN | SGS57509 | Manufacturer Part Number |
Engineering Dimensions & Geometry
| Parameter | Metric | Imperial | Tolerance |
|---|---|---|---|
| Drill Diameter (D) | 2.58 mm | 0.1015" | h5 (±0.004 mm) |
| Flute Length (L1) | 27 mm | 1.06" | +0.5 / -0.0 mm |
| Overall Length (L) | 50 mm | 1.97" | ±0.5 mm |
| Shank Diameter (d1) | 3.0 mm | 0.118" | h6 (±0.006 mm) |
| Point Angle | 140° | — | ±1° |
| Helix Angle | 30° | — | ±2° |
| Max Drilling Depth | 27 mm | 1.06" | 5 × D |
Grade Details – Key Grade Characteristics
| Property | Specification | Performance Benefit |
|---|---|---|
| Grade Name | TN (TiN Coated) | Gold-standard general-purpose grade |
| Substrate | Ultra-fine Grain WC-Co Carbide | Superior edge retention and toughness |
| Hardness | 92.0 HRA | Resists abrasive wear in hard materials |
| Transverse Rupture Strength | 3,200 MPa | High resistance to chipping and breakage |
| Coating Type | TiN PVD Monolayer | Reduces friction and built-up edge |
| Coating Thickness | 2 – 4 μm | Optimal balance of adhesion and hardness |
| Max Operating Temp | 600°C | Suitable for high-speed dry machining |
| Coating Color | Gold | Easy visual identification |
Grade Comparison Matrix
| Grade | Coating | Hardness | Best For | Speed | Finish |
|---|---|---|---|---|---|
| TN | TiN | 92.0 HRA | Steel & Stainless Steel | High | Excellent |
| CA | TiAlN | 93.5 HRA | Hardened Steel (>45 HRC) | Very High | Excellent |
| PR | Uncoated | 91.5 HRA | Aluminum & Non-ferrous | Medium | Good |
| GW | TiCN | 92.5 HRA | Cast Iron | High | Very Good |
Chipbreaker Profile
The #38 TN features a 2-flute standard twist geometry with polished flutes and a precisely ground margin. The chipbreaker design ensures:
- Controlled chip curl: Chips form tight spirals for easy evacuation
- Reduced cutting forces: Lower torque requirements and improved hole straightness
- Minimized built-up edge: TiN coating prevents material adhesion to the cutting edge
- Stable chip flow: Consistent chip breaking across steel, stainless steel, and cast iron
Recommended Applications & Workpiece Materials
| Material | Cutting Speed (m/min) | Feed (mm/rev) | Coolant Strategy |
|---|---|---|---|
| Carbon Steel (≤45 HRC) | 25 – 40 | 0.08 – 0.15 | External / Through-spindle |
| Alloy Steel (≤35 HRC) | 20 – 35 | 0.07 – 0.12 | External / Through-spindle |
| Stainless Steel (304/316) | 15 – 25 | 0.06 – 0.10 | Through-spindle preferred |
| Cast Iron (GG25/GGG50) | 30 – 50 | 0.10 – 0.18 | External / Dry machining |
| Aluminum Alloy (≤12% Si) | 60 – 100 | 0.10 – 0.20 | External / MQL |
Application Map by Operation
| Operation | Suitability | Notes |
|---|---|---|
| Through-hole Drilling | ★★★★★ | Ideal for blind and through holes up to 5×D |
| Blind-hole Drilling | ★★★★★ | 140° point angle ensures clean bottom finish |
| Peck Drilling | ★★★★☆ | Use 1.5–2.0×D peck depth for deep holes |
| Enlarging / Reaming | ★★★☆☆ | Not recommended; use dedicated reamer |
| Countersinking | ★★☆☆☆ | Use dedicated countersink tool |
Recommended Cutting Conditions
| Condition | Value | Remarks |
|---|---|---|
| Cutting Speed (Vc) | 15 – 100 m/min | Material-dependent; start at lower end |
| Feed Rate (f) | 0.06 – 0.20 mm/rev | Higher feeds for softer materials |
| Spindle Speed (n) | 2,500 – 17,000 RPM | Calculated from Vc and diameter |
| Depth of Cut (ap) | 1 × D (full diameter) | Standard drilling engagement |
| Coolant Flow Rate | ≥ 8 L/min | Higher for stainless steel |
Operating Guidelines
| Parameter | Value | Note |
|---|---|---|
| Runout Tolerance | ≤ 0.01 mm at 3×D | Critical for hole accuracy and tool life |
| Coolant Pressure | ≥ 20 bar (through-tool) | Required for deep-hole drilling (>3×D) |
| Peck Depth | 1.5 – 2.0 × D | Standard peck cycle for chip breaking |
| Entry Angle / Chamfer | 90° ± 1° | Use spot drill or chamfer to prevent walk |
| Max Hole Depth | 5 × D | Standard flute length limitation |
| Spindle Warm-up | 5 min at 5,000 RPM | Before precision work to stabilize thermal expansion |
Toolholder Compatibility
| Holder Type | Standard | Clamping Range | Max Runout |
|---|---|---|---|
| Collet Chuck | ER16 / ER20 / ER25 | 1.0 – 3.5 mm | ≤ 5 μm |
| Hydraulic Chuck | HSK-A63 / BT40 | 3.0 – 6.0 mm | ≤ 3 μm |
| Shrink Fit | HSK-E50 / BT30 | 3.0 mm | ≤ 2 μm |
| Drill Chuck | Keyless / Key-type | 0.5 – 4.0 mm | ≤ 10 μm |
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number | SGS57509 |
| Package Quantity | 1 Piece |
| Packaging Type | Individual plastic tube with protective cap |
| Label Information | MPN, diameter, grade, barcode, lot number |
| Minimum Order Quantity | 1 piece |
| Bulk Orders | Contact sales for volume pricing and lead times |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Manufacturer | Kyocera Corporation |
| Country of Origin | Japan |
| Quality Standard | ISO 9001:2015 / JIS B 4051 |
| Warranty | Standard Manufacturer Warranty |
| HS Code | 8207.50.00 |
| ECCN | EAR99 |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
