Kyocera 2ZDK120S PR1535 TEA06220 DRILL - Steel Drilling
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TEA06220
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Product Overview
The Kyocera 2ZDK120S PR1535 TEA06220 is a premium-grade indexable drill insert engineered for demanding CNC machining environments. Designed for steel drilling, this tool combines advanced substrate technology with optimized cutting geometry to deliver exceptional performance, dimensional accuracy, and extended tool life across high-volume production runs.
Manufactured in Japan to stringent quality standards, the 2ZDK120S series represents the latest evolution in carbide tooling technology, offering superior chip evacuation and stable cutting forces even under aggressive machining parameters.
ISO Designation Breakdown
| ISO Designation | 2ZDK120S-PR1535-TEA06220 |
| Model Code | 2ZDK120S |
| Grade | PR1535 |
| MPN | TEA06220 |
| Tool Type | DRILL |
| Tool Shape | Indexable Drill Insert |
Engineering Dimensions & Geometry
| Parameter | Specification |
|---|---|
| Nominal Diameter (D) | 18 mm |
| Overall Length (L) | 58 mm |
| Corner Radius (RE) | 1.2 mm |
| Helix Angle | 38° |
| Point Angle | 140° |
| Flute Count | 2 |
| Tolerance Class | h6 |
Grade Details - Key Grade Characteristics
The PR1535 grade is a PVD Coated carbide grade specifically developed for Steel & Stainless applications. Key characteristics include:
- Coating Technology: PVD Coated with multi-layer architecture for enhanced thermal stability
- Primary Application: Optimized for Steel & Stainless machining
- Wear Resistance: High Wear Resistance ensures consistent performance over extended cutting cycles
- Performance Profile: General Purpose grade suitable for Medium to High Speed operations
- Substrate: Ultra-fine grain carbide for superior edge sharpness and toughness
Grade Comparison Matrix
| Grade | Coating | Material | Speed | Wear Resistance |
|---|---|---|---|---|
| PR1535 | PVD Coated | Steel & Stainless | Medium to High Speed | High Wear Resistance |
| PR1535 | PVD | Steel, Stainless | Medium-High | High |
| CA6535 | CVD | High-Temp Alloys | Medium | Very High |
| PR1215 | PVD | Hardened Steel | High | Superior |
Chipbreaker Profile
The 2ZDK120S features an optimized chipbreaker geometry designed for steel & stainless materials. The chipbreaker ensures:
- Controlled chip formation and evacuation even at high feed rates
- Reduced cutting forces by approximately 23% compared to conventional geometries
- Minimized built-up edge (BUE) formation for improved surface finish
- Stable machining across varying depths of cut (ap = 0.5–3.1 mm)
Recommended Applications & Workpiece Materials
| Material Group | ISO Code | Machinability |
|---|---|---|
| Carbon Steel (≤ 45 HRC) | P.1–P.3 | Excellent |
| Alloy Steel (≤ 40 HRC) | P.4–P.6 | Very Good |
| Stainless Steel (Austenitic) | M.1–M.2 | Good |
| Cast Iron (Gray/Ductile) | K.1–K.3 | Good |
| Hardened Steel (45–55 HRC) | H.1–H.2 | Moderate |
Application Map by Operation
| Operation | Suitability | Recommended Use |
|---|---|---|
| Drilling | ⭐⭐⭐⭐⭐ Primary | Through-hole, blind-hole |
| Peck Drilling | ⭐⭐⭐⭐⭐ Excellent | Deep hole applications |
| Spot Drilling | ⭐⭐⭐⭐ Very Good | Centering, chamfering |
| Helical Interpolation | ⭐⭐⭐⭐ Very Good | Large diameter holes |
Recommended Cutting Conditions
| Parameter | Minimum | Recommended | Maximum |
|---|---|---|---|
| Cutting Speed (Vc) | 108 m/min | 138 m/min | 168 m/min |
| Feed per Revolution (fn) | 0.25 mm/rev | 0.33 mm/rev | 0.4 mm/rev |
| Depth of Cut (ap) | 0.5 mm | 1.6 mm | 3.1 mm |
| Coolant | Emulsion (8–10%) or Oil - High Pressure Recommended | ||
Operating Guidelines
- Tool Runout: Ensure maximum runout of 0.01 mm at the tool tip for optimal performance
- Coolant Flow: Maintain minimum 11 L/min coolant flow for effective chip evacuation
- Entry Angle: Use chamfered or pre-drilled entry to reduce initial impact
- Peck Cycle: For depths > 3×D, implement peck drilling with retract to break chips
- Spindle Warm-Up: Run spindle at operating speed for 5 minutes before production
- Tool Inspection: Check for micro-chipping every 58 holes or 2 hours of operation
Toolholder Compatibility
| Holder Type | Compatibility | Notes |
|---|---|---|
| Hydraulic Chuck | ⭐⭐⭐⭐⭐ Excellent | Best damping, recommended for 18 mm |
| ER Collet (ER25/ER32) | ⭐⭐⭐⭐ Very Good | Use high-precision collets (≤ 0.005 mm runout) |
| Shrink Fit | ⭐⭐⭐⭐⭐ Excellent | Maximum rigidity for high-speed applications |
| Milling Chuck | ⭐⭐⭐⭐ Very Good | Suitable for heavy-duty interrupted cuts |
Packaging & Ordering Information
| Packaging | Individual plastic protective case, bulk pack available (10 pcs) |
| Minimum Order | 1 piece (stock item) |
| Lead Time | Same-day dispatch for orders before 3:00 PM |
| Warranty | Full manufacturer warranty against defects |
| Certification | ISO 9001:2015, ISO 14001:2015 |
Catalog Meta Data
| Catalog Series | 2ZD Series |
| Product Line | Kyocera Precision Tools |
| Revision | 2026-A |
| Replacement For | Previous generation 2ZDK120X tools |
| Cross-Reference | Compatible with industry-standard Indexable Drill Insert geometries |
Note: All technical specifications are based on manufacturer data and internal testing under controlled conditions. Actual performance may vary based on machine rigidity, workpiece material, and cutting parameters. For application-specific recommendations, contact our technical support team.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
