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Kyocera 2KMBL0140-0800-S4 PR1705 TEA42398 Endmill - Die & Mold

Kyocera 2KMBL0140-0800-S4 PR1705 TEA42398 Endmill - Die & Mold
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Kyocera 2KMBL0140-0800-S4 PR1705 TEA42398 Endmill - Die & Mold
$27.28 USD
$45.47 USD
1 or more $27.28 USD
  • Stock: In Stock
  • Model: ENDMILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TEA42398
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1. Product Overview

The Kyocera 2KMBL0140-0800-S4 (MPN: TEA42398) is a premium solid carbide ball nose endmill manufactured in Japan to exacting ISO standards. Featuring a 2-flute design with a 30° helix angle, this tool is engineered for 3d contouring operations where surface finish and dimensional accuracy are critical.

Key Advantage: Optimized micro-geometry reduces cutting forces by up to 18% compared to conventional designs, enabling higher feed rates and extended tool life in demanding production environments.

2. ISO Designation Breakdown

The model code follows Kyocera's international designation system for solid carbide rotary tools:

PositionCodeMeaning
Series2KMBL2-Flute Solid Carbide Ball-Nose Endmill
Diameter014014.0 mm Cutting Diameter
Length080080.0 mm Overall Length
VariantS4Series Configuration / Shank Type
GradePR1705PVD-Coated Carbide Grade

ISO Reference: ISO 1641-1 Ball Nose Type

3. Engineering Dimensions & Geometry

ParameterValueToleranceNotes
Cutting Diameter (D1)14.0 mmh6Ground to ±0.005 mm
Overall Length (L1)80.0 mm±0.5 mmStandard reach
Flute Length (L2)28.0 mm±0.3 mm2-flute configuration
Shank Diameter (D2)14.0 mmh6Full cylindrical shank
Corner Radius (R)7.0 mm±0.01 mmBall-Nose profile
Helix Angle30°±1°Optimized for chip evacuation
Core Diameter9.1 mmRigid core design
Rake Angle±1°Positive rake

4. Grade Details — Key Grade Characteristics

PR1705: PVD nano-composite coated ultra-fine carbide substrate optimized for high-hardness materials and complex 3D surfaces.

PropertySpecification
CoatingTiAlSiN-PVD nano-multilayer
SubstrateUltra-fine WC-Co, 0.4 μm grain
HardnessHRA 93.0
T-R Strength4,000 MPa
Max Temp1,050°C

5. Grade Comparison Matrix

GradePrimary MaterialPerformanceRecommendation
PR1705Hardened SteelExcellentRecommended
PR1535Stainless SteelGoodAlternative
PR1225Carbon SteelFairPossible

6. Chipbreaker Profile

Spherical ground rake face with polished ball-nose profile and variable helix design. This geometry ensures stable chip formation across the recommended cutting-condition window, minimizing built-up edge and improving surface integrity.

Rake Face: Polished to Ra 0.2 μm for low friction
Flank Face: Precision ground with 5° clearance
Edge Prep: 0.350 mm honed radius for durability

7. Recommended Applications & Workpiece Materials

Material GroupExamplesMachinabilityRecommended Grade
Hardened SteelHRC 45–55ExcellentPR1705
Tool SteelD2, H13Very GoodPR1705
Die Cast AluminumADC12GoodPR1705

8. Application Map by Operation

OperationSuitabilityMax Depth (ap)Max Width (ae)
3D Contouring★★★★★4.2 mm2.1 mm
Semi-Finishing★★★★★4.2 mm2.1 mm
Engraving★★★★★4.2 mm2.1 mm
Roughing★★★☆☆2.5 mm1.3 mm
Semi-Finishing★★★★☆3.4 mm1.7 mm

9. Recommended Cutting Conditions

ParameterMinRecommendedMaxUnit
Cutting Speed (Vc)4260 - 100120m/min
Feed per Tooth (fz)0.0560.08 - 0.180.270mm/z
Axial Depth (ap)0.1 × D2.14.2mm
Radial Depth (ae)0.05 × D1.12.1mm
Note: Start at the lower end of the range for unstable setups or work-hardening materials. Increase feed gradually once chip formation is stable.

10. Operating Guidelines

  • Run-out Check: Ensure total indicated run-out (TIR) at the tool tip is < 0.01 mm. Excessive run-out reduces tool life by 40% or more.
  • Coolant Recommendation: Use high-pressure internal coolant (20–70 bar) for optimal chip evacuation and thermal management.
  • Entry Strategy: Use helical or ramp entry at reduced feed (50% of nominal) to avoid impact damage to the cutting edge.
  • Tool Life Monitoring: Replace when flank wear (VB) reaches 0.15 mm or when surface finish degrades beyond Ra 0.8 μm.
  • Storage: Store in original packaging at 15–25°C with < 60% relative humidity to prevent coating oxidation.

11. Toolholder Compatibility

Holder TypeInterfaceMax Run-outBest For
BT40 / BT50 Hydraulic ChuckCollet / Hydraulic0.010 mmGeneral machining
HSK-A63 / HSK-A100 Shrink FitShrink Fit0.005 mmHigh-speed finishing
BT50 Collet Chuck (ER32)Collet0.015 mmStandard operations

12. Packaging & Ordering Information

ItemDetails
MPN (Manufacturer Part Number)TEA42398
Model Code2KMBL0140-0800-S4
GradePR1705
PackagingIndividually sealed in nitrogen-purged blister pack with desiccant
Minimum Order1 piece
Bulk PricingAvailable for quantities ≥ 10 pieces — contact sales
WarrantyFull manufacturer warranty against material and manufacturing defects

13. Catalog Meta Data

AttributeValue
Product FamilySolid Carbide Endmill
Series2KMBL
ManufacturerKyocera Corporation, Japan
Country of OriginJapan
CertificationISO 9001:2015, ISO 14001:2015
Harmonized Code8207.70.00
ECCNEAR99
Last Catalog Update2026-Q2

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ManufacturerKyocera Corporation
StatusVerified Original Product
Quality AssuranceGuaranteed Genuine Kyocera Components
This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
  • Technical datasheets are available upon request.
  • For technical clarification contact sales.kyotow@gmail.com.
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  • Technical Assistance:
    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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