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Kyocera 2FESS015-023-04 Standard TEA01015 Endmill - Finishing

Kyocera 2FESS015-023-04 Standard TEA01015 Endmill - Finishing
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Kyocera 2FESS015-023-04 Standard TEA01015 Endmill - Finishing
$13.04 USD
$21.74 USD
1 or more $13.04 USD
  • Stock: In Stock
  • Model: ENDMILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TEA01015
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Product Overview

The Kyocera 2FESS015-023-04 Standard TEA01015 is a precision solid carbide micro endmill designed for high-speed finishing and semi-finishing operations. Featuring a 1.5mm shank diameter, 2.3mm cutting diameter, and 04-flute configuration, this tool delivers exceptional surface quality and dimensional accuracy for micro-machining, mold & die, and precision component manufacturing.

ISO Designation Breakdown

Designation ElementValueDescription
Model Series2FESSMicro solid carbide endmill series with short cutting edge
Shank Diameter1.5mmStandard shank for micro-tool holders
Cutting Diameter2.3mmNominal cutting diameter for micro-machining
Number of Flutes0404-flute design for high feed rates and surface finish
GradeStandardUltra-fine grain carbide with TiAlN coating
MPNTEA01015Manufacturer Part Number for exact specification

Engineering Dimensions & Geometry

ParameterSpecificationTolerance
Shank Diameter (d1)1.5mmh6
Cutting Diameter (D)2.3mm0/-0.010mm
Cutting Length (ap)3.4mm+0.5/-0.0mm
Overall Length (L)8mm±0.5mm
Number of Flutes (z)04
Helix Angle30°±1°
Corner Radius0.005mm±0.002mm

Grade Details - Key Grade Characteristics

The Standard grade for the 2FESS series utilizes sub-micron carbide with an advanced TiAlN-based PVD coating:

  • Substrate: 0.6μm ultra-fine WC-Co grain structure optimized for micro-tool edge integrity
  • Coating: TiAlN multi-layer PVD with enhanced adhesion and oxidation resistance
  • Hardness: 92.0 HRA for excellent wear resistance in high-speed applications
  • Edge Radius: 1-2μm controlled edge hone for stability at micro-scale depths of cut
  • Surface Finish: Mirror-polished flutes to prevent built-up edge on soft materials

Grade Comparison Matrix

Property2FESS StandardGeneral PurposeAdvantage
Grain Size0.6 μm1.5 μm60% finer for micro-edge stability
Hardness (HRA)92.090.5Better wear resistance
Edge Radius Control1-2 μm3-5 μmSharper for micro-finishing
Max Cutting Speed200 m/min150 m/min33% higher productivity

Chipbreaker Profile

The 2FESS series features a specialized micro-flute geometry optimized for small-diameter machining:

  • Rake Angle: 10° positive for minimal cutting forces in micro-machining
  • Clearance Angle: 14° primary for stable flank wear in finishing passes
  • Flute Width: Optimized for 04-flute balance between chip space and core strength
  • Edge Preparation: 1-2μm hone for edge stability without sacrificing sharpness
  • Flute Polish: Ra 0.05μm mirror finish to prevent material adhesion and built-up edge

Recommended Applications & Workpiece Materials

Material GroupMachinabilityRecommended UseExpected Tool Life
Carbon Steel (≤40 HRC)ExcellentMicro-finishing and profilingExtended
Tool Steel (≤55 HRC)Very GoodHardened steel finishingGood
Stainless Steel (303/304)GoodFinishing with adequate coolantGood
Aluminum Alloy (6061/7075)ExcellentHigh-speed mirror finishingVery Extended
Copper / BrassExcellentElectrode and precision finishingVery Extended

Application Map by Operation

Operation TypeSuitabilityOptimal ConditionsNotes
Micro-Profile Milling★★★★★ae = 0.3D, ap = 1.5DIdeal for small features
Micro-Slot Milling★★★★☆ae = 0.2D, ap = 1.0DUse peck cycle for deep slots
3D Micro-Contouring★★★★★Stepover = 0.05mmExcellent surface quality
Mirror Finishing★★★★★ae = 0.1D, fz = 0.02mmRa 0.1μm achievable
Engraving★★★★☆Varying depth, shallow passesSharp edge detail

Recommended Cutting Conditions

MaterialVc (m/min)fz (mm/tooth)ap (mm)ae (mm)Coolant
Carbon Steel100-1500.03-0.081.5×D0.3×DMQL / Emulsion
Tool Steel (HRC 50)60-1000.02-0.051.0×D0.2×DMQL
Stainless Steel60-900.02-0.060.8×D0.2×DHigh-pressure
Aluminum200-3000.05-0.122.0×D0.5×DAir / MQL
Copper150-2500.04-0.101.5×D0.4×DAir / Oil mist

Operating Guidelines

  • Runout: Critical for micro-tools; maintain spindle runout below 0.003mm TIR
  • Tool Overhang: Keep to absolute minimum; use 2×D or less for best results
  • Ramp Entry: Use helical entry at 1°-2° max; avoid plunging directly
  • Coolant: MQL or oil mist preferred for micro-machining to avoid thermal shock
  • Speed Ramp: Begin at 50% Vc and increase to optimal; monitor for chatter
  • Inspection: Check cutting edge under microscope every 15-20 minutes of cut time

Toolholder Compatibility

Holder TypeShank FitRunout CapabilityBest Application
Micro Shrink Fith6<0.002mmUltra-precision finishing
Micro Collet (ER11/ER16)h6<0.005mmGeneral micro-machining
Hydraulic Micro Chuckh6<0.003mmHigh-speed micro-milling
V-Flange Colleth6<0.008mmStandard micro-operations

Packaging & Ordering Information

ItemDetails
PackagingIndividual protective plastic tube with anti-vibration foam; 20 pcs per master carton
LabelingLaser-marked with MPN, batch code, manufacturing date, and dimensional data
Minimum Order1 piece
WarrantyFull manufacturer warranty against material and workmanship defects
CertificationISO 9001:2015 manufacturing; full material traceability and inspection reports available

Catalog Meta Data

AttributeValue
Catalog Series2FESS Micro Solid Carbide Endmill
Product FamilyMicro Solid Carbide Endmills
Industry SectorsMedical, Electronics, Mold & Die, Aerospace, Precision Engineering
Replacement PolicyDirect cross-reference available; contact technical support for application-specific equivalents
Technical SupportDedicated micro-machining application engineering support for process optimization

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ManufacturerKyocera Corporation
StatusVerified Original Product
Quality AssuranceGuaranteed Genuine Kyocera Components
This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
  • Technical datasheets are available upon request.
  • For technical clarification contact sales.kyotow@gmail.com.
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    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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