Kyocera 197 PR1535 CEM01533 Endmill - Precision Machining
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: CEM01533
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1. Product Overview
The Kyocera 197 0400 050 06 Solid Carbide Endmill (MPN: CEM01533) is a precision-engineered cutting tool designed for demanding CNC milling operations. Manufactured in Japan using Kyocera's proprietary Micro-grain carbide substrate and finished with the advanced MEGACOAT PVD coating, this endmill delivers exceptional wear resistance, thermal stability, and cutting-edge integrity.
With a cutting diameter of 4.0 mm and 6 flutes, this tool is optimized for Precision finishing and light roughing. The 38° helix angle ensures smooth chip evacuation and reduced cutting forces, making it ideal for high-efficiency machining across a broad spectrum of workpiece materials.
2. ISO Designation Breakdown
| Designation Element | Value | Description |
|---|---|---|
| Brand | Kyocera | Manufacturer |
| Series | 197 | Product family identifier |
| Spec Code | 0400 050 06 | Dimensional & configuration code |
| Grade | PR1535 | Carbide substrate + coating grade |
| MPN | CEM01533 | Manufacturer Part Number |
| Type | Solid Carbide Endmill | Tool classification |
3. Engineering Dimensions & Geometry
| Parameter | Symbol | Value | Unit |
|---|---|---|---|
| Cutting Diameter | Dc | 4.0 | mm |
| Shank Diameter | Ds | 4.0 | mm |
| Overall Length | L1 | 50 | mm |
| Length of Cut | Lap | 10.0 | mm |
| Number of Flutes | Z | 6 | — |
| Helix Angle | λ | 38° | ° |
| Corner Radius | R | 0.5 | mm |
| Core Diameter Ratio | Dcore/Dc | 60% | — |
| Shank Tolerance | — | h6 | ISO |
4. Grade Details — Key Grade Characteristics
The PR1535 grade combines a high-performance carbide substrate with an advanced multi-layer PVD coating to deliver superior machining results under demanding conditions.
| Property | Value | Significance |
|---|---|---|
| Hardness | 92.5 HRA | High wear resistance for extended tool life |
| Transverse Rupture Strength | 3,800 MPa | Superior toughness against chipping |
| Cobalt Content | 10% | Optimal binder phase for toughness balance |
| Grain Size | 0.8 μm | Ultra-fine structure for sharp edges |
| Coating System | TiAlN + TiN multi-layer | Multi-layer protection against wear & heat |
| Oxidation Temperature | 1,100°C | Thermal stability for dry/high-speed cutting |
| Coating Color | Bronze-Gold | Visual grade identification |
5. Grade Comparison Matrix
| Grade | Hardness (HRA) | TRS (MPa) | Best For | Workpiece Materials |
|---|---|---|---|---|
| PR1535 | 92.5 | 3,800 | General milling, semi-finishing | Carbon steel, alloy steel, cast iron |
| PR1225 | 91.5 | 4,200 | Hard material machining, finishing | Hardened steel, stainless steel, Ti alloys |
| PR830 | 91.0 | 4,000 | Roughing, interrupted cuts | Gray cast iron, nodular cast iron |
6. Chipbreaker Profile
The 197 series features an optimized chipbreaker geometry designed for efficient chip formation and evacuation across varied cutting parameters.
- Rake Angle: Positive 8°–12° (varies by flute) for reduced cutting forces and improved surface finish
- Clearance Angle: 10°–14° per flank for minimal flank wear and stable cutting edges
- Chip Pocket Depth: Optimized for 6-flute configuration to prevent chip recutting
- Gash Design: Wide gash angle for superior chip flow, especially in slotting operations
- Margin Width: Narrow margin for reduced friction and heat generation
- Edge Preparation: Micro-honed T-land (0.02–0.05 mm) for edge strength without sacrificing sharpness
7. Recommended Applications & Workpiece Materials
| Material Group | ISO Code | Hardness Range | Machinability | Recommended Grade |
|---|---|---|---|---|
| Carbon Steel | P1.1–P1.5 | < 250 HB | ★★★★★ | PR1535 |
| Alloy Steel | P2.1–P2.5 | 250–350 HB | ★★★★☆ | PR1535 |
| Stainless Steel | M1.0–M3.0 | 150–300 HB | ★★★☆☆ | PR1535 |
| Gray Cast Iron | K1.0–K2.0 | 150–260 HB | ★★★★★ | PR1535 |
| Nodular Cast Iron | K3.0 | 200–300 HB | ★★★★☆ | PR1535 |
| Titanium Alloy | S1.0–S2.0 | 300–400 HB | ★★☆☆☆ | PR1535 |
8. Application Map by Operation
| Operation Type | Suitability | Max Depth (ap) | Max Width (ae) | Notes |
|---|---|---|---|---|
| Slotting | ★★★★★ | 1.0 × Dc | 1.0 × Dc | Full-width engagement; use climb milling |
| Shouldering | ★★★★★ | 1.5 × Dc | 0.6 × Dc | Excellent wall finish; ideal for 90° shoulders |
| Profiling | ★★★★★ | 1.0 × Dc | 0.2 × Dc | Smooth contouring with minimal scallop |
| Plunge Milling | ★★★☆☆ | 0.5 × Dc | — | Center-cutting capable; reduce feed by 30% |
| Ramping | ★★★★☆ | 1.0 × Dc | 0.3 × Dc | Max ramp angle 3°–5° for optimal results |
| Helical Interpolation | ★★★★☆ | 1.0 × Dc | 0.1 × Dc | Excellent for large-diameter hole making |
9. Recommended Cutting Conditions
| Workpiece Material | Cutting Speed Vc (m/min) | Feed per Tooth fz (mm) | Depth of Cut ap (mm) | Width of Cut ae (mm) |
|---|---|---|---|---|
| Carbon Steel (< 250 HB) | 99–139 | 0.05–0.12 | 4.0 | 2.4 |
| Alloy Steel (250–350 HB) | 119–149 | 0.04–0.10 | 3.2 | 1.9 |
| Stainless Steel | 64–94 | 0.03–0.08 | 2.4 | 1.4 |
| Gray Cast Iron | 139–189 | 0.06–0.15 | 4.0 | 2.4 |
| Titanium Alloy | 30–60 | 0.03–0.06 | 2.0 | 1.2 |
Note: Values are starting recommendations. Adjust based on machine rigidity, coolant type, and desired surface finish. For finishing operations, reduce ap and ae by 50% and increase Vc by 20%.
10. Operating Guidelines
- Coolant: Flood coolant or high-pressure through-spindle coolant (70+ bar) recommended for stainless steel and titanium. Compressed air or minimal quantity lubrication (MQL) acceptable for carbon steel and cast iron.
- Runout: Maintain total indicated runout (TIR) < 0.01 mm at the tool tip for optimal tool life and surface finish.
- Clamping: Use precision collet chucks or hydraulic chucks. Avoid standard drill chucks for endmills.
- Entry Strategy: Use ramp or helical entry into solid material. Avoid direct plunge except for center-cutting tools at reduced feed.
- Chip Evacuation: Ensure adequate chip evacuation to prevent recutting, which causes premature wear and poor surface finish.
- Tool Life Monitoring: Monitor flank wear (VB). Recommended regrind or replacement when VB exceeds 0.2 mm for roughing or 0.1 mm for finishing.
- Storage: Store in original packaging away from moisture and corrosive atmospheres. Protect cutting edges from contact with other tools.
11. Toolholder Compatibility
| Toolholder Type | Taper | Collet Size | Max RPM | Suitability |
|---|---|---|---|---|
| BT30-ER20-60 | BT40 / HSK63A | ER25 | 20,000 | ★★★★★ General purpose |
| BT30-ER20-60 | BT40 / HSK63A | ER32 | 18,000 | ★★★★★ Heavy milling |
| BT30-ER20-60 | BT30 / HSK50A | ER20 | 25,000 | ★★★★☆ High-speed finishing |
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| Packaging Quantity | 1 piece per tube |
| Packaging Type | Plastic tube with foam insert |
| MPN | CEM01533 |
| Country of Origin | Japan |
| Warranty | Full manufacturer warranty against defects |
| Minimum Order | 1 piece |
| Bulk Pricing | Available for orders of 10+ pieces |
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| Catalog Year | 2025 |
| Page Reference | P59 |
| Series Family | 197 Solid Carbide Endmill |
| Product Category | Round Tools / Solid Endmills |
| Coating Technology | MEGACOAT |
| Substrate Technology | Micro-grain carbide |
| Industry Standards | ISO 13399, DIN 6527 |
Disclaimer: All technical data and cutting parameters are provided as general guidelines. Actual performance may vary based on machine condition, workpiece material consistency, and setup rigidity. Always perform test cuts and adjust parameters to suit your specific application. Kyotow.com is an authorized distributor of genuine Kyocera industrial cutting tools.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
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Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
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All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
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We bypass Western corporate sales teams and localized regional overhead costs entirely.
