Kyocera 19/64 TiAlN SGS30009 Endmill | Endmill - Profiling Kyotow.com
For your absolute peace of mind, all transactions are processed through and secured by PayPal. Your purchase is fully covered by PayPal Buyer Protection, ensuring secure data encryption and trusted dispute resolution.
安心の決済保護：すべてのお手続きはPayPalを介して安全に暗号化され、バイヤープロテクション（購入者保護）が適用されます。
- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGS30009
Flat $50 USD Shipping worldwide via DHL Express. Maximize your savings by ordering in bulk packs!
International Shipping Note
Please note that any local customs duties, taxes, or import fees are not included in the checkout price and must be borne by the customer.
How it works: Once your package arrives at your country's customs office, DHL will contact you directly via email, SMS, or phone to guide you through the local clearance and payment process.
DHL secure global delivery. Tracked from our door to yours. Kyotow.com Secured
Product Overview
The Kyocera SGS 19/64 SGS30009 is a solid-carbide 4-flute, square-end end mill from the Kyocera SGS general-purpose milling program. With a 19/64″ (7.541 mm) cutting diameter on a matched 19/64″ shank, it is built for production profiling, side milling, pocketing and contouring on CNC machining centers.
The TA (TiAlN) coating adds a hard, heat-resistant surface layer (≈3,300 HV) that shields the cutting edge from abrasive wear and thermal softening — extending tool life up to 3× versus uncoated carbide and permitting higher cutting speeds in steels, stainless alloys and cast iron.
ISO Designation Breakdown
| Code Segment | Value | Meaning |
|---|---|---|
| Series Prefix | SGS | Kyocera SGS solid-carbide general-purpose end mill series |
| Size Code | 30009 | Factory size identifier mapped to 19/64″ (7.541 mm) cutting diameter |
| Flute Count | 4FL | Four-flute configuration — balanced chip load, fine finishes |
| End Style | SQ | Square-end (flat-bottom) geometry for floors and 90° shoulders |
| Coating Code | TA | TiAlN (Titanium Aluminum Nitride) PVD coating |
Engineering Dimensions & Geometry
| Parameter | Imperial | Metric |
|---|---|---|
| Cutting Diameter (D) | 19/64" | 7.541 mm |
| Diameter Tolerance | +0.0000 / −0.0020" | +0.00 / −0.05 mm |
| Length of Cut (LOC) | 0.891" | 22.63 mm |
| Shank Diameter | 19/64" (matched shank) | 7.541 mm |
| Overall Length (OAL) | 2-1/2" (2.500") | 63.5 mm |
| Number of Flutes | 4 | 4 |
| Helix Angle | 30° | 30° |
| End Geometry | Square end, center-cutting | Square end, center-cutting |
| Coating | TiAlN, 1–3 µm PVD | TiAlN, 1–3 µm PVD |
Grade Details - Key Grade Characteristics
| Characteristic | Specification |
|---|---|
| Substrate | Fine micro-grain WC-Co carbide (0.5–0.8 µm grain size) |
| Coating | TiAlN (Titanium Aluminum Nitride), PVD, 1–3 µm |
| Coating Hardness | ≈3,300 HV0.05 |
| Substrate Hardness | ≈92.0 HRA (≈1,700 HV) |
| Max. Service Temperature | 900°C (coating oxidation threshold) |
| Transverse Rupture Strength | ≥3,500 MPa |
| Key Benefit | Heat- and wear-resistant edge for steels, stainless, cast iron & dry machining |
Grade Comparison Matrix
| Attribute | TiAlN Coated (this tool) | Uncoated Carbide | General-Purpose Carbide |
|---|---|---|---|
| Wear Resistance | ★★★★★ | ★★★★☆ | ★★★☆☆ |
| Heat Resistance | ★★★★★ | ★★★☆☆ | ★★★☆☆ |
| Edge Sharpness | ★★★★☆ | ★★★★★ | ★★★☆☆ |
| Steels & Stainless | Excellent | Fair | Fair |
| Aluminum / Non-Ferrous | Good | Excellent | Good |
| Relative Tool Life | Up to 3× baseline | Baseline | 0.7× baseline |
Chipbreaker Profile
Chip control on this square-end mill is handled by its flute and gash design:
- Deep, polished flute gullets provide generous chip-evacuation volume, preventing re-cutting in slots and pockets.
- 30° helix balances smooth chip lift with low, stable cutting forces for chatter-free milling.
- Center-cutting gash geometry permits plunging and ramp entries without a pilot hole.
- TiAlN-coated flutes reduce chip adhesion (built-up edge) in steels and stainless alloys.
Recommended Applications & Workpiece Materials
| Workpiece Material (ISO Class) | Suitability | Notes |
|---|---|---|
| ISO P — Carbon & alloy steels (≤45 HRC) | Excellent | Full slotting & side milling |
| ISO M — Stainless steels (303/304/316) | Very Good | Light-to-moderate radial engagement |
| ISO K — Cast irons | Excellent | Profiling, facing & dry machining |
| ISO N — Aluminum & copper alloys | Good | Use air blast / MQL to avoid built-up edge |
| ISO S — Titanium & heat-resistant alloys | Good | Low SFM, steady feed, rigid setup |
| ISO H — Hardened steels (45–55 HRC) | Good | Finishing passes only |
Application Map by Operation
| Milling Operation | Suitability | Guideline |
|---|---|---|
| Full Slotting | ★★★★☆ | Axial DOC ≤ 0.5×D (0.148"), reduce feed 20% |
| Side Milling / Profiling | ★★★★★ | Radial WOC 10–30% of D for best finish |
| Pocketing | ★★★★☆ | Ramping entry at 3–5° |
| Facing / Surfacing | ★★★★☆ | Stepover ≤ 60% of D |
| Plunging / Drilling | ★★★☆☆ | Center-cutting; peck in 0.5×D steps |
| 3D Contouring | ★★★★☆ | Stepovers ≤10% D for fine surfaces |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed | Spindle Speed | Feed per Tooth | Feed Rate (4FL) |
|---|---|---|---|---|
| Aluminum / Brass / Copper | 300 SFM | 3,900 RPM | 0.0024"/tooth | 37.0 IPM |
| Mild / Low-Carbon Steel | 140 SFM | 1,800 RPM | 0.0024"/tooth | 17.1 IPM |
| Alloy Steel (≤35 HRC) | 110 SFM | 1,400 RPM | 0.0024"/tooth | 13.3 IPM |
| Stainless Steel (304/316) | 90 SFM | 1,200 RPM | 0.0024"/tooth | 11.4 IPM |
| Cast Iron | 150 SFM | 1,900 RPM | 0.0024"/tooth | 18.0 IPM |
| Titanium Alloys | 60 SFM | 800 RPM | 0.0024"/tooth | 7.6 IPM |
| Hardened Steel (45–55 HRC) | 50 SFM | 600 RPM | 0.0024"/tooth | 5.7 IPM |
Starting recommendations for rigid setups; adjust ±20% for machine stiffness, holder runout and coolant.
Operating Guidelines
- Keep tool-holder runout below 0.0004" (10 µm) TIR to protect edge life and surface finish.
- Use the shortest possible gauge length for maximum rigidity.
- Climb mill whenever machine rigidity allows for better finish and tool life.
- Start at 70–80% of recommended feed and speed, then optimize upward in 10% steps.
- TiAlN performs best hot — dry or MQL machining is preferred in steels; use air blast in aluminum.
- Inspect edges regularly; index out the tool at uniform flank wear of 0.008–0.012".
Toolholder Compatibility
| Holder System | Specification | Notes |
|---|---|---|
| ER Collet Chuck | ER16 / ER20 collet sized to shank | Best all-round choice for GP milling |
| Side-Lock (Weldon) End Mill Holder | 19/64" bore | Maximum grip for heavy slotting |
| Shrink-Fit Holder | 19/64" bore | ≤3 µm runout for finishing |
| Hydraulic Chuck | 19/64" bore | Vibration damping for fine finishes |
| Spindle Interface | BT40, CAT40/50, HSK-A63 or straight-shank adapters | Match to machine spindle |
Packaging & Ordering Information
| Item | Detail |
|---|---|
| Ordering Code (MPN) | SGS30009 |
| Unit of Sale | 1 piece (individually packaged in protective plastic tube) |
| Minimum Order Quantity | 1 piece |
| Country of Origin | Japan |
| Catalog Page Reference | Kyocera SGS Solid Carbide End Mill catalog, SGS series |
| Warranty | Full manufacturer warranty against defects in material and workmanship |
Catalog Meta Data
| Field | Value |
|---|---|
| Product ID | 21052 |
| MPN / SKU | SGS30009 |
| Brand / Manufacturer | Kyocera (SGS) |
| Model | 19/64 ENDMILL 4FL SQ TA |
| Grade | TiAlN Coated Micro-Grain Carbide |
| Net Weight | 0.1 kg |
| List Price | $550.10 USD |
| Availability | In stock |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
