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Kyocera 11,9 PV7010 SGS64889 3FL Drill - Alloy Drilling

Kyocera 11,9 PV7010 SGS64889 3FL Drill - Alloy Drilling
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Kyocera 11,9 PV7010 SGS64889 3FL Drill - Alloy Drilling
$165.69 USD
$276.15 USD
1 or more $165.69 USD
  • Stock: In Stock
  • Model: DRILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGS64889
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Product Overview

The Kyocera 11,9 DRILL 3FL 5XD TB SGS64889 is a premium solid carbide drill optimized for precision drilling applications. Featuring a 11.9mm diameter with three-flute geometry and through-coolant capability, this tool delivers exceptional chip evacuation, superior hole quality, and extended tool life. Manufactured in Japan to exacting ISO standards, it is the preferred choice for precision drilling across aerospace, automotive, and general engineering sectors.

ISO Designation Breakdown

Designation ElementValueDescription
Tool TypeDCSolid Carbide Drill
Diameter (D)11,9 mmNominal cutting diameter
Flutes (z)3Three-flute design for stability
L/D Ratio5xDFive times diameter flute length
CoolantTB (Through Bore)Internal coolant delivery
MPNSGS64889Manufacturer Part Number

Engineering Dimensions & Geometry

ParameterSpecificationTolerance
Cutting Diameter (D1)11,9 mmh5
Overall Length (L1)95.2 mm±0.5 mm
Flute Length (L2)59.5 mm±0.3 mm
Shank Diameter (D2)11.9 mmh6
Point Angle140°±2°
Helix Angle30°±1°
Corner Radius0.02 mm±0.01 mm

Grade Details - Key Grade Characteristics

The PV7010 grade substrate is a nano-structured PVD-coated carbide specifically developed for high-performance drilling applications. Key characteristics include:

  • Substrate: Ultra-fine grain tungsten carbide (0.5μm) with 12% cobalt binder
  • Coating: Multi-layer TiAlN-based PVD coating with enhanced oxidation resistance up to 900°C
  • Hardness: 1,650 HV30 with exceptional thermal stability
  • TRS: 3,800 MPa transverse rupture strength for demanding interrupted cuts
  • Friction Coefficient: 0.35 (dry) / 0.15 (with coolant) for reduced built-up edge

Grade Comparison Matrix

GradeCoatingPrimary ApplicationMax TempHardness
PV7010TiAlN PVDSteel, Stainless, Cast Iron900°C1,650 HV
PR1535TiAlN+TiNGeneral Steel Machining850°C1,600 HV
PV7010AlCrNHardened Steel >50 HRC950°C1,700 HV
CA6535TiSiNTitanium & Inconel1,000°C1,750 HV
PV7020AlTiNCast Iron, Dry Machining900°C1,650 HV

Chipbreaker Profile

The 11,9mm drill features an optimized three-flute helical groove design with precision-ground rake and clearance surfaces. The flute geometry incorporates:

  • Rake Angle: 12° positive rake for reduced cutting forces and improved chip flow
  • Flute Profile: Parabolic flute form with enhanced chip pocket volume for 59.5mm chip evacuation path
  • Margin Design: Dual-margin land width of 0.15mm for superior hole straightness and surface finish
  • Point Thinning: S-thinned web design reducing thrust forces by up to 25% compared to standard chisel edges

Recommended Applications & Workpiece Materials

Material GroupISO CodeMachinabilityRecommended Grade
Low-Carbon SteelP.1ExcellentPV7010, PR1535
Alloy Steel (Cr, Ni, Mo)P.2-P.3GoodPV7010, PV7010
Stainless Steel (Austenitic)M.1GoodPV7010, PR1725
Cast Iron (Gray)K.1ExcellentPV7010, CA3100
Cast Iron (Nodular)K.2GoodPV7010, PV7020
Titanium AlloyS.1ModerateCA6535, KPD001

Application Map by Operation

OperationSuitabilityConditionsExpected Tool Life
Through-Hole Drilling★★★★★Wet/Dry, 5xD capacityHigh
Blind-Hole Drilling★★★★☆Wet recommended for chip evacuationHigh
Stack Drilling★★★★☆Reduced feed at exitMedium-High
Cross-Hole Drilling★★★☆☆Reduce speed 30%, use coolantMedium
Enlarging / Reaming★★☆☆☆Not recommendedN/A

Recommended Cutting Conditions

MaterialCutting Speed (Vc)Feed (fn)RPM
Low-Carbon Steel80-120 m/min0.15-0.25 mm/rev2,674
Alloy Steel60-90 m/min0.12-0.20 mm/rev2,005
Stainless Steel50-70 m/min0.10-0.18 mm/rev1,605
Gray Cast Iron70-100 m/min0.18-0.30 mm/rev2,005
Nodular Cast Iron60-80 m/min0.15-0.25 mm/rev1,605

Note: RPM values calculated at median cutting speed. Adjust based on machine capability and workpiece configuration. Always use through-coolant for optimal performance.

Operating Guidelines

  • Coolant Pressure: Minimum 20 bar (290 psi) for through-tool delivery; 50+ bar recommended for deep-hole applications beyond 3xD
  • Pecking Cycle: For 5xD drilling, use 1.5xD peck depth with full retract every 3xD to clear chips and prevent packing
  • Entry Angle: Ensure perpendicular entry within 0.5°; use spotting drill or chamfer for angled surfaces >2°
  • Exit Strategy: Reduce feed to 50% when within 1mm of breakthrough to prevent burr formation and exit chipping
  • Tool Life Monitoring: Monitor flank wear (VB max 0.3mm); replace when surface finish degrades or dimensional tolerance exceeds 50% of specification
  • Storage: Store in original packaging at 15-25°C with <60% humidity to prevent coating degradation

Toolholder Compatibility

This solid shank drill is compatible with all standard hydraulic and shrink-fit toolholders with H6 bore tolerance. Recommended clamping systems include:

  • Hydraulic Chucks: HSK-A63 / HSK-A100 with 11.9mm hydraulic expansion toolholders (runout <3μm)
  • Shrink-Fit Systems: Induction shrink-fit holders with 11.9mm bore for maximum torque transmission
  • Collet Chucks: ER32 / ER40 precision collets with 11.9mm clamping range (runout <5μm recommended)
  • Milling Chucks: Suitable for high-torque milling chuck systems with 11.9mm capacity

Runout Requirement: Total indicated runout (TIR) at the tool point must not exceed 0.01mm for optimal tool life and hole quality.

Packaging & Ordering Information

ItemDetails
MPN / Catalog No.SGS64889
Quantity per Package1 piece (industrial single-pack)
Packaging TypeAnti-corrosion VCI pouch with rigid plastic protector tube
Label InformationBarcode (EAN-13), Grade, Diameter, MPN, Production batch
Minimum Order1 piece (no MOQ for standard items)

Catalog Meta Data

AttributeValue
Product SeriesKyocera SGS Solid Carbide Drill Series
Series Designation3FL 5XD TB (3-Flute, 5xD, Through Coolant)
Tool CategoryRotating Tool / Solid Carbide Drill
Industry StandardsDIN 6537, ISO 5414
Country of ManufactureJapan
WarrantyStandard manufacturer defect warranty (6 months from date of purchase)
ECCN1C002.b
HS Code8207.50.10

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Quality AssuranceGuaranteed Genuine Kyocera Components
This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
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    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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