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Kyocera SGM PR1535 SGM08366 2FL Drill - CNC Precision Drilling

Kyocera SGM PR1535 SGM08366 2FL Drill - CNC Precision Drilling
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Kyocera SGM PR1535 SGM08366 2FL Drill - CNC Precision Drilling
$30.87 USD
$51.45 USD
1 or more $30.87 USD
  • Stock: In Stock
  • Model: DRILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGM08366
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1. Product Overview

The Kyocera SGM08366 is a premium-grade solid carbide drill featuring the PR1535 substrate. Designed for Stainless steel applications, this 1.90 mm diameter 2-flute drill delivers exceptional dimensional accuracy, superior surface finish, and extended tool life in demanding CNC machining environments. Manufactured in Japan to stringent ISO 9001 quality standards, the SGM series represents Kyocera's commitment to precision engineering and reliability.

2. ISO Designation Breakdown

ElementValueDescription
Tool CodeSGM08366Kyocera SGM Series Solid Carbide Drill
Diameter (D)1.90 mmNominal cutting diameter
Flute Length (L1)24 mmHelical flute length
Overall Length (L)66 mmTotal tool length
Shank Diameter (d)3.0 mmCylindrical shank diameter
Flutes (Z)2Two-flute design for chip evacuation
GradePR1535Carbide substrate grade

3. Engineering Dimensions & Geometry

ParameterSpecificationTolerance
Cutting Diameter (D)1.90 mmh5 (±0.004 mm)
Point Angle140°±1°
Helix Angle30°±2°
Rake Angle (γ)14°±1°
Core Thickness0.475 mm±0.02 mm
Margin Width0.10 mm±0.01 mm
Runout (TIR)≤ 0.005 mm
Surface Finish (Flute)Ra ≤ 0.2 μm

4. Grade Details — Key Grade Characteristics

PR1535 is an advanced carbide grade engineered specifically for high-performance drilling operations:

  • Coating Technology: Advanced nano-layer PVD (TiAlSiN)
  • Substrate Hardness: HRA 93.2
  • Fracture Toughness: Very High
  • Maximum Operating Temperature: 950°C
  • Coating Color: Copper Gold
  • Wear Resistance: Excellent
  • Chemical Stability: Superior oxidation resistance up to 950°C

5. Grade Comparison Matrix

PropertyPR1725 (Standard)PR1535 (Premium)
Coating TypeTiAlN PVDTiAlSiN Nano PVD
HardnessHRA 92.5HRA 93.2
Heat Resistance800°C950°C
Best ForGeneral steel, cast ironStainless, Ti, HRSA
Price TierStandardPremium
Tool Life Index100% (baseline)135–160%

6. Chipbreaker Profile

Precision 2-flute helical groove with polished flute surface (Ra 0.2 μm) and enhanced rake angle (14°) for superior chip control in gummy materials. The SGM series features a variable helix design with polished flute surfaces that minimize built-up edge (BUE) and ensure smooth chip evacuation even at elevated feed rates. The point geometry incorporates a specialized thinning design that reduces thrust force by approximately 15% compared to conventional 2-flute drills, enabling stable entry and reduced burr formation.

7. Recommended Applications & Workpiece Materials

Material GroupISO CodeMachinabilityRecommended Grade
Carbon SteelP1.1–P1.3GoodPR1725 ✓
Alloy SteelP2.1–P2.5ModeratePR1725 ✓
Gray Cast IronK1.1–K2.2Good–ExcellentPR1725 ✓
Austenitic Stainless SteelM1.1–M2.1Moderate–DifficultPR1535 ✓✓
Titanium AlloyS1.1–S2.1DifficultPR1535 ✓✓
Inconel / HRSAS3.1–S4.1Very DifficultPR1535 ✓✓

8. Application Map by Operation

Operation TypeSuitabilityMax DepthNotes
Through-Hole Drilling★★★★★3×DOptimal chip evacuation
Blind-Hole Drilling★★★★☆2×DUse peck cycle recommended
Spot Drilling★★★★★0.5×DExcellent centering accuracy
Counterboring★★★☆☆1×DReduce speed by 20%
Enlarging Existing Hole★★★★☆2.5×DEnsure adequate stock allowance

9. Recommended Cutting Conditions

Workpiece MaterialCutting Speed Vc (m/min)Feed f (mm/rev)Depth ap
Stainless Steel (304/316)60–850.08–0.141.5×D
Titanium Alloy (Ti6Al4V)30–450.05–0.081.0×D
Inconel 71815–250.04–0.070.8×D
Heat-Resistant Steel40–600.06–0.101.2×D

Note: Values are starting recommendations. Optimize based on machine rigidity, coolant concentration, and workpiece fixturing. For 1.90 mm diameter, calculate spindle speed (n) using: n = (Vc × 1000) / (π × D).

10. Operating Guidelines

  • Coolant: High-pressure internal coolant (≥ 70 bar) is strongly recommended for holes deeper than 1.5×D. Use water-miscible cutting fluid with 8–10% concentration.
  • Peck Cycle: For blind holes or depths > 2×D, employ a peck drilling cycle with retract to break chips. Peck depth = 0.5–1.0×D.
  • Entry: Reduce feed to 50% for the first 0.3 mm to stabilize entry and prevent walk. Use a spot drill or chamfer if surface is irregular.
  • Exit: Reduce feed to 30% when breaking through to minimize burr formation on the exit face.
  • Tool Life Monitoring: Monitor flank wear (VB). Resharpen or replace when VB reaches 0.15 mm for precision applications or 0.20 mm for general machining.
  • Storage: Store in original packaging away from moisture and corrosive atmospheres. Avoid contact with other tools to prevent edge chipping.

11. Toolholder Compatibility

Holder TypeCompatibilityRecommended TIRNotes
ER Collet Chuck (ER16/ER20)✓ Excellent≤ 0.01 mmMost common; use precision collet
Hydraulic Expansion Chuck✓✓ Optimal≤ 0.003 mmBest for high-precision work
Shrink Fit Chuck✓✓ Optimal≤ 0.003 mmMaximum rigidity and transfer
Weldon Side-Lock✓ Good≤ 0.015 mmEnsure flat is properly seated

12. Packaging & Ordering Information

  • Packaging: Each SGM08366 is individually sealed in a protective plastic tube with desiccant to prevent moisture damage during transit and storage.
  • Minimum Order Quantity: 1 piece (no MOQ for standard items).
  • Lead Time: In-stock items ship within 24–48 hours. Non-stock items typically available within 5–7 business days.
  • Order Code: SGM08366 — PR1535 — 1.90 mm
  • Warranty: Covered by Kyocera's standard manufacturer warranty against material and workmanship defects.
  • Certification: ISO 9001:2015 manufacturing compliance. Material safety data sheet (MSDS) available upon request.

13. Catalog Meta Data

AttributeValue
Product SeriesSGM — Solid Carbide Micro-Drill Series
ManufacturerKyocera Corporation, Japan
Tool CategorySolid Carbide Drill (2-Flute)
Industry StandardsDIN 6537, ISO 5414
Application SectorAerospace, Automotive, Medical, General Precision Engineering
Last Catalog UpdateJune 2026
EAN / UPCNot assigned (industrial tooling)

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ManufacturerKyocera Corporation
StatusVerified Original Product
Quality AssuranceGuaranteed Genuine Kyocera Components
This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
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    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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