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Kyocera SGM TA SGM05307 3FL 0,2R Endmill - Precision Machining

Kyocera SGM TA SGM05307 3FL 0,2R Endmill - Precision Machining
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Kyocera SGM TA SGM05307 3FL 0,2R Endmill - Precision Machining
$33.64 USD
$56.07 USD
1 or more $33.64 USD
  • Stock: In Stock
  • Model: ENDMILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGM05307
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Product Overview

The Kyocera SGM05307 is a 1.50 mm solid carbide 3-flute corner radius endmill (0,2R) manufactured in Japan to ISO 9001 standards. Engineered for general precision machining, profiling and pocketing and profiling and pocketing, this tool features ta grade – tialn-coated ultra-fine carbide ensuring exceptional dimensional accuracy, superior surface finish, and extended tool life in demanding production environments. 3-flute design with larger chip gullets provides superior chip evacuation and reduced cutting forces, making it ideal for profiling, pocketing, and aluminum machining. The corner radius distributes cutting forces over a larger contact area, reducing stress concentration and extending tool life in high-load profiling and 3D contouring operations.

ISO Designation Breakdown

The following table decodes the manufacturer-specific designation system for this solid carbide endmill series:

PositionCode ElementTechnical Meaning
1SGMSolid Carbide Endmill Series – General purpose to high-performance
21.50Nominal Cutting Diameter D1 (mm) per ISO 1641-1
33FL3FL – 3 Flutes, optimized chip gullet volume
40,2R0,2R – Corner radius 0.2 mm for profiling and 3D milling
5TAGrade Designation – TiAlN-coated for ferrous materials
6SGM05307Manufacturer Part Number – Unique catalog identifier

Engineering Dimensions & Geometry

ParameterSymbolValueToleranceStandard
Cutting DiameterD11.50 mmh6 (0/-0.004)ISO 286-2
Shank DiameterD24.0 mmh6ISO 1641-1
Overall LengthL150.0 mm±0.5 mmISO 1641-1
Flute LengthL23.75 mm+1.0/-0 mmManufacturer Spec
Core DiameterDcore0.9 mm±0.02 mmInternal
Helix Angleλ38°±1°ISO 1641-1
Corner Radiusrε0.2 mm+0.005/-0 mmInternal
Number of FlutesZ3ISO 1641-1

Grade Details – Key Grade Characteristics

The TA grade features a multi-layer TiAlN (Titanium Aluminum Nitride) coating deposited via PVD process on an ultra-fine grain carbide substrate. This combination delivers exceptional hardness, thermal stability, and oxidation resistance, making it ideal for high-speed machining of ferrous materials.

PropertySpecification
Coating TypeTiAlN Multi-Layer PVD
SubstrateUltra-fine grain carbide (0.5 μm)
HardnessHRA 92.5
Oxidation ResistanceUp to 900°C
Coating Thickness2.5-3.5 μm
ColorDark Gray

Grade Comparison Matrix

GradeCoatingMaterial CompatibilityApplication RangePerformance Rating
TATiAlNSteel, Stainless, Cast Iron, TitaniumHigh-speed finishing to medium roughingExcellent
PR1535UncoatedAluminum, Copper, PlasticsGeneral purpose, non-ferrousGood
PR1725TiSiNHardened Steel >50 HRC, InconelHigh-speed finishing, hard machiningVery Good

Chipbreaker Profile

As a 3-flute solid carbide endmill, the SGM05307 employs a precision-ground flute system optimized for general precision machining, profiling and pocketing and profiling and pocketing:

  • Flute Configuration: 3-flute design with 38° constant helix angle provides superior chip gullet volume for aggressive material removal.
  • Core Design: Robust 0.9 mm core diameter (60.0% of cutting diameter) ensures stability and deflection resistance.
  • Rake Angle: Positive rake geometry reduces cutting forces and heat generation, extending tool life.
  • Clearance Angle: Secondary clearance ground on flute margins prevents rubbing and ensures clean wall finishes.
  • Corner Geometry: corner radius of 0.2 mm (0,2R) with 0.2 mm edge preparation for precise profiling and 3D contouring.

Recommended Applications & Workpiece Materials

This endmill is optimized for the following materials and industrial sectors:

CategoryDetails
Primary ApplicationGeneral precision machining, profiling and pocketing and profiling and pocketing
Workpiece MaterialsCarbon steels, alloy steels, stainless steels, cast iron, copper alloys, aluminum alloys
Target IndustriesDie and mold, general engineering, automotive components, hydraulics
Machining StrategyConventional milling, climb milling, trochoidal milling, high-speed machining (HSM)

Application Map by Operation

Operation TypeSuitabilityRecommended Parameters
Roughing (ae = 0.5×D)Goodvc = 80-150 m/min, fz = 0.02-0.08 mm/tooth
Semi-Finishing (ae = 0.2×D)Excellentvc = 60-120 m/min, fz = 0.02-0.06 mm/tooth
Finishing (ae = 0.05×D)Excellentvc = 150-300 m/min, fz = 0.05-0.15 mm/tooth
Slotting (ae = D)GoodReduce vc by 20%, use high-pressure coolant
Plunging / RampingGoodMax ramp angle 3°-5° for 3-flute design

Recommended Cutting Conditions

The following parameters serve as starting points. Optimize based on machine rigidity, workpiece clamping, and coolant delivery:

Workpiece MaterialCutting Speed vc (m/min)Feed per Tooth fz (mm)Axial Depth ap (mm)Radial Depth ae (mm)
Carbon Steel (C45, C50)80-1500.02-0.080.5-3.00.3×D₁
Alloy Steel (42CrMo4, 34CrNiMo6)80-1500.02-0.080.5-3.00.25×D₁
Stainless Steel (AISI 304, 316)60-1200.02-0.060.5-2.50.2×D₁
Aluminum Alloy (AlSi10Mg, 7075-T6)150-3000.05-0.151.0-5.00.4×D₁
Cast Iron (GG25, GGG40)100-1800.03-0.101.0-4.00.3×D₁

Operating Guidelines

  • Spindle Speed (n): Calculate using n = (vc × 1000) / (π × D1). For 1.50 mm at mid-range cutting speed, n ≈ 21,220 RPM (reference value).
  • Feed Rate (Vf): Vf = fz × Z × n. Always verify machine capability before programming.
  • Coolant Strategy: Water-soluble coolant or air blast for aluminum; emulsion for steels. Avoid thermal shock by maintaining consistent coolant flow.
  • Runout Tolerance: Maintain total indicated runout (TIR) below 0.01 mm at the tool tip for optimal performance and tool life.
  • Engagement Strategy: For roughing, use radial chip thinning calculations. For finishing, maintain constant tool engagement to avoid chatter.
  • Tool Life Monitoring: Monitor flank wear (VB). Recommended regrind or replacement when VB = 0.2 mm for roughing, VB = 0.1 mm for finishing.

Toolholder Compatibility

Holder TypeShank DiameterClamping MethodRunout CapabilityBest For
ER Collet Chuck4.0 mmRadial clamping (ER16-ER32)≤ 0.015 mmGeneral purpose, good availability
Shrink Fit Holder4.0 mmThermal interference fit≤ 0.005 mmHigh-speed machining, micro-machining
Hydraulic Chuck4.0 mmHydro-mechanical clamping≤ 0.008 mmHeavy roughing, vibration damping
Weldon Side-Lock4.0 mmSet screw + flat≤ 0.025 mmLow-cost, high-torque applications

Packaging & Ordering Information

ItemSpecification
Manufacturer Part NumberSGM05307
Packaging Unit1 piece per plastic tube / protective case
Minimum Order Quantity1 piece
Storage ConditionsDry environment, 15-25°C, avoid direct sunlight and corrosive atmospheres
Shelf LifeUnlimited when stored correctly (carbide substrate is inert)
TraceabilityLaser-marked MPN on shank; batch number on packaging

Catalog Meta Data

AttributeValue
Catalog NumberSGM05307
Product FamilySolid Carbide Corner Radius Endmill
SeriesSGM
GradeTA
ManufacturerKyocera Corporation, Japan
Country of OriginJapan
Quality StandardISO 9001:2015, ISO 1641-1
Catalog Revision2026-A
WarrantyStandard Manufacturer Warranty – Defects in material and workmanship

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