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Kyocera 2FL TA SGM08161 1.35mm Drill - CNC

Kyocera 2FL TA SGM08161 1.35mm Drill - CNC
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Kyocera 2FL TA SGM08161 1.35mm Drill - CNC
$31.63 USD
$52.71 USD
1 or more $31.63 USD
  • Stock: In Stock
  • Model: DRILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGM08161
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Product Overview

The Kyocera 1.35mm 2FL TA Solid Carbide Drill (SGM08161) is a premium micro-drilling solution engineered for high-precision CNC machining operations. Featuring a 140° point angle and 30° helix design, this two-flute drill delivers exceptional hole accuracy, superior surface finish, and extended tool life in demanding production environments. Manufactured from ultra-fine grain carbide substrate with advanced TA-grade PVD coating, the SGM08161 is optimized for drilling depths up to 3×D with consistent chip evacuation and minimal burr formation.

ISO Designation Breakdown

ISO Code ElementValueInterpretation
Tool TypeD13Solid carbide drill, 1.35mm diameter
Flute Count2FLTwo-flute design for chip evacuation and centering
GradeTAKyocera TA PVD multi-layer coating (TiAlN-based)
SeriesSGMMicro-precision solid carbide drill series
Catalog No.SGM08161Unique manufacturer part number

Engineering Dimensions & Geometry

ParameterSpecificationTolerance
Nominal Diameter (D)1.35 mmh5 (+0.0014 / -0.0000)
Overall Length (L1)36.5 mm±0.5 mm
Flute Length (L2)8.2 mm±0.3 mm
Shank Diameter (D2)3.0 mmh6
Point Angle140°±1°
Helix Angle30°±2°
Core Thickness Ratio0.221 × D±0.02
Margin Width0.081 mm±0.01 mm
Corner RadiusSharp (0.01 mm max)

Grade Details - Key Grade Characteristics

TA Grade is Kyocera's proprietary PVD-coated micro-grain carbide grade specifically developed for small-diameter solid carbide drills operating at elevated surface speeds.

  • Substrate: Ultra-fine WC-Co grain structure (0.5 μm) with 10% Co binder for high hardness and toughness balance
  • Coating: Multi-layer TiAlN/TiSiN PVD coating (≈3.0 μm total thickness)
  • Coating Hardness: 3,300 HV (Vickers)
  • Oxidation Resistance: Up to 1,100°C
  • Coating Adhesion: HF1 (Rockwell C adhesion test)
  • Surface Finish: Ra 0.15 μm (as-sintered flute surface)
  • Color: Bronze-copper (characteristic of TiAlN-rich coating)

Grade Comparison Matrix

PropertyTA (This Tool)TB GradePR1535
Application FocusMicro-drilling, steelGeneral drillingHardened steel
Coating TypeTiAlN/TiSiNTiAlNAlCrN
Max Cutting Speed (Steel)87.0 m/min60 m/min100 m/min
Wear Resistance★★★★☆★★★☆☆★★★★★
Chipping Resistance★★★★★★★★★☆★★★☆☆

Chipbreaker Profile

The SGM08161 features an optimized two-flute geometry designed specifically for micro-drilling applications:

  • Flute Form: Parabolic deep-flute profile with polished surface (Ra ≤ 0.2 μm) to minimize chip adhesion
  • Chipbreaker Geometry: Continuous helical rake face with 8° positive rake angle and 15° clearance angle
  • Chip Evacuation: Open flute design with 0.35 mm flute width enables reliable chip flow in blind-hole applications up to 2.5×D
  • Edge Preparation: Micro-honed cutting edge (T-land width 0.02 mm, angle 20°) to prevent chipping on entry
  • Web Thinning: Split-point web thinning reduces thrust force by approximately 25% compared to standard chisel-edge drills

Recommended Applications & Workpiece Materials

Workpiece MaterialMachinabilityVc (m/min)fn (mm/rev)
Cast Iron (GG25)Good150-2000.10-0.18
Titanium Alloy (Ti-6Al-4V)Good40-600.03-0.08
Stainless Steel (AISI 304)Very Good80-1200.05-0.10
Aluminum Alloy (6061)Excellent200-3000.12-0.25
Alloy Steel (≤ 40 HRC)Excellent100-1600.06-0.12
Carbon Steel (≤ 0.45% C)Excellent120-1800.08-0.15

Application Map by Operation

Operation TypeSuitabilityMax DepthNotes
Through-hole Drilling★★★★★ Ideal3×DExcellent chip evacuation with coolant-through
Blind-hole Drilling★★★★☆ Recommended2.5×DUse peck cycle for depths >2×D
Stack Drilling★★★☆☆ Conditional2×DClamp stack firmly; risk of burr between plates
Cross-hole Drilling★★★☆☆ Conditional1.5×DReduce feed by 30% at intersection
Inclined Entry★★☆☆☆ Not Recommended1×DUse spot drill first for angles >5°
Counterboring★☆☆☆☆ Not SuitableTool not designed for lateral cutting

Recommended Cutting Conditions

General Parameters for Carbon & Alloy Steel (≤ 35 HRC):

ParameterValueFormula / Notes
Cutting Speed (Vc)71.0 m/minVc = π × D × n / 1000
Spindle Speed (n)16694 rpmn = Vc × 1000 / (π × D)
Feed Rate (fn)0.06 mm/rev0.04–0.10 mm/rev depending on material
Feed per Tooth (fz)0.0302 mm/toothfn / 2 (two-flute design)
Depth of Cut (ap)1.35 mm (full diameter)Standard drilling operation
CoolantEmulsion (8–10%) or MQLPressure ≥ 20 bar for internal coolant

Operating Guidelines

  • Run-out Tolerance: Maintain tool run-out ≤ 0.01 mm at the tool tip. Excessive run-out causes uneven wear and premature corner breakdown.
  • Peck Drilling: For depths > 2×D, use peck cycles with 0.5–0.8×D peck depth and full retract to break chips. Reduce peck depth to 0.3×D for stainless steel.
  • Entry Surface: Ensure the entry surface is flat and perpendicular to the drill axis. Use a 90° spot drill (diameter 1.5×D) for inclined or curved surfaces.
  • Coolant Flow: Minimum coolant flow rate of 5 L/min for external coolant; 15 L/min at 30 bar for through-tool coolant systems.
  • Tool Life Indicator: Monitor flank wear (VB). Regrind or replace when VB = 0.1 mm or when hole diameter tolerance exceeds IT9 limits.
  • Speed/Feed Adjustment: If chip welding occurs, increase cutting speed by 10% and reduce feed by 15%. If corner chipping occurs, reduce speed by 15%.
  • Storage: Store in original packaging at < 30°C and < 60% RH. Avoid contact between cutting edges and hard surfaces.

Toolholder Compatibility

Holder TypeShank DiameterClamping MethodRun-out Capability
Hydraulic Chuck (Hydro)3.0 mmHydraulic clamping≤ 0.005 mm (recommended)
Precision Collet (ER16/ER20)3.0 mmSpring collet≤ 0.010 mm
Shrink Fit Holder3.0 mmThermal interference≤ 0.003 mm (best for high-speed)
Weldon Side-Lock3.0 mmSet screw≤ 0.020 mm (acceptable for low-speed)

Packaging & Ordering Information

  • Packaging: Individual plastic tube with foam insert (10 tubes per inner box, 100 tubes per master carton)
  • Minimum Order Quantity: 1 piece
  • Lead Time: Stock item – ships within 24 hours for orders placed before 14:00 GMT
  • Unit Price: $50.2 USD (ex-works, subject to volume discounts)
  • Volume Pricing: 10+ pieces: 5% discount | 50+ pieces: 12% discount | 100+ pieces: 18% discount
  • Warranty: 12-month manufacturer defect warranty from date of invoice
  • HS Code: 8207.70.30 (Interchangeable tools for drilling)

Catalog Meta Data

AttributeValue
Catalog SeriesSGM Micro-Drill Series
Product FamilySolid Carbide Drill
Tool CategoryRotating Tool
Industry StandardsDIN 6537, ISO 5414
EAN / UPCNot assigned (industrial B2B product)
Country of ManufactureJapan
Date Added to Catalog2024-Q3
Revision StatusCurrent (Rev. 2.1)
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Manufacturer Kyocera Corporation

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Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.
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If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

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