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Kyocera 1/32 ENDMILL 4FL SQ TC SGS39003

Kyocera 1/32 ENDMILL 4FL SQ TC SGS39003
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Kyocera 1/32 ENDMILL 4FL SQ TC SGS39003
$18.46 USD
$30.77 USD
1 or more $18.46 USD
  • Stock: In Stock
  • Model: ENDMILL
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: SGS39003
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1. Product Overview

The Kyocera 1/32 ENDMILL 4FL SQ TC SGS39003 is a micro-diameter solid carbide end mill with a 4-flute square-end geometry. Designed for high-precision CNC milling, it delivers accurate slotting, profiling, and square-wall machining in delicate micro-machining tasks.

2. ISO Designation Breakdown

FieldCodeMeaning
ManufacturerKyoceraPremium cutting tool brand
Diameter1/32Nominal cutter diameter in inches (0.03125")
Tool TypeENDMILLSolid end milling cutter
Flutes4FLFour cutting flutes
End GeometrySQSquare end with sharp corners
MaterialTCTungsten carbide substrate
Product CodeSGS39003Manufacturer catalog number

3. Engineering Dimensions & Geometry

ParameterValue
Nominal Diameter1/32" (0.03125 in / 0.79 mm)
Number of Flutes4
Corner GeometrySquare end / sharp corner (refer to datasheet)
Helix Angle30° typical (consult datasheet)
Shank DiameterStandard 1/8" or 3 mm (refer to manufacturer spec)
Overall LengthRefer to Kyocera catalog drawing
CoatingTypically TiAlN / AlTiN (confirm with datasheet)

4. Grade Details & Characteristics

Manufactured from ultra-fine grain tungsten carbide, this end mill offers high hardness, excellent wear resistance, and good edge retention. The substrate is engineered for stability in high-speed micro-milling and is compatible with modern PVD coatings for extended tool life.

  • Ultra-fine grain carbide structure for high hardness
  • Balanced toughness and wear resistance
  • Compatible with high-temperature PVD coatings
  • Optimized for HSM and precision profiling

5. Grade Comparison Matrix

Grade/StyleApplicationCharacteristics
SGS39003 (SQ)Slotting, profiling, square wallsSquare end, strong corners, versatile
SGS39002 (BN)3D contouring, finishingBall-nose, high finish, low cutting force
2FL Micro-EndmillPlastics, aluminiumLarge chip space, lower rigidity
4FL Standard EndmillSteel, stainless steelHigher feed, better finish

6. Chipbreaker Profile

This 4-flute square-end design features strong corner edges and controlled flute spacing. The flutes create efficient chip pockets that evacuate chips upward along the tool axis, helping to maintain a clean cut and reduce re-cutting in narrow slots.

7. Recommended Applications & Materials

  • Micro slotting and profiling
  • Square corner and pocket machining
  • Mould and die details
  • Medical and electronics components
  • Suitable for: carbon steels, stainless steels, titanium alloys, and non-ferrous materials (subject to grade/coating)

8. Application Map by Operation

OperationSuitabilityNotes
SlottingGoodUse low axial depth for stability
ProfilingExcellentHigh accuracy and finish
Square Wall MachiningExcellentSharp square corners
3D ContouringLimitedBall-nose style preferred
RoughingNot recommendedTool too small for heavy stock removal

9. Recommended Cutting Conditions

Start values for stable setups. Reduce speeds/feeds for long overhangs or difficult materials.

Material GroupCutting Speed (Vc)Feed per Tooth (fz)Axial Depth (ap)Radial Depth (ae)
Carbon Steel60-100 m/min0.002-0.008 mm0.08-0.40 mm0.03-0.20 mm
Stainless Steel40-70 m/min0.002-0.006 mm0.06-0.30 mm0.03-0.15 mm
Titanium Alloy25-50 m/min0.002-0.005 mm0.04-0.20 mm0.02-0.10 mm
Aluminium120-200 m/min0.005-0.012 mm0.10-0.60 mm0.05-0.25 mm

10. Operating Guidelines

  • Use minimal run-out precision collets or shrink-fit holders
  • Apply high-pressure air or mist coolant for chip evacuation
  • Avoid excessive axial depth to prevent deflection
  • Use trochoidal or adaptive toolpaths for longer tool life
  • Verify spindle speed and feed calculations before starting

11. Toolholder Compatibility

This micro-end mill is compatible with precision collet chucks, shrink-fit holders, and hydraulic chucks with matching shank diameter. Use balanced toolholders for high-speed spindles to minimise vibration and run-out.

  • ER11 / ER16 / ER20 precision collet systems
  • Shrink-fit holders with H4 or better bore tolerance
  • Hydraulic mini holders for damped clamping

12. Packaging & Ordering Info

Supplied in manufacturer packaging with product identification. Each unit includes Kyocera catalog number and batch traceability. Bulk pricing and technical application support available on request.

  • Packaging: Individual protective tube or blister pack
  • Minimum order quantity: 1 piece
  • MPN: SGS39003
  • Manufacturer: Kyocera

13. Catalog Meta Data

AttributeValue
Product ID25565
MPNSGS39003
BrandKyocera
CategorySolid Carbide End Mills
StatusActive

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ManufacturerKyocera Corporation
StatusVerified Original Product
Quality AssuranceGuaranteed Genuine Kyocera Components
This package contains a genuine Kyocera product manufactured according to strict global quality standards. Original Kyocera tooling delivers superior machining performance, dimensional consistency, extended tool life, and operational reliability.
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    Normally dispatched within 3 business days from the nearest regional warehouse.
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    Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated.
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Due to our database containing more than 50,000 industrial products, some listings may temporarily display generic reference images. Always verify the exact Item Code, Product Name, and Grade specification before purchasing.
  • Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
  • Technical datasheets are available upon request.
  • For technical clarification contact sales.kyotow@gmail.com.
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    Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation.
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    Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced.
  • Technical Assistance:
    Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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