Kyocera 1/2 0.010R TX SGS36602 ENDMILL | Carbide Mill Kyotow.com
For your absolute peace of mind, all transactions are processed through and secured by PayPal. Your purchase is fully covered by PayPal Buyer Protection, ensuring secure data encryption and trusted dispute resolution.
安心の決済保護：すべてのお手続きはPayPalを介して安全に暗号化され、バイヤープロテクション（購入者保護）が適用されます。
- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGS36602
Flat $50 USD Shipping worldwide via DHL Express. Maximize your savings by ordering in bulk packs!
International Shipping Note
Please note that any local customs duties, taxes, or import fees are not included in the checkout price and must be borne by the customer.
How it works: Once your package arrives at your country's customs office, DHL will contact you directly via email, SMS, or phone to guide you through the local clearance and payment process.
DHL secure global delivery. Tracked from our door to yours. Kyotow.com Secured
Product Overview
The SGS36602 is an precision-engineered solid carbide 4fl corner-radius (0.01") endmill from Kyocera’s renowned SGS series. Manufactured in Japan to exacting ISO 9001 standards, this 12.70 mm (1/2") diameter tool features a TX-grade multilayer coating engineered for optimized chip evacuation and reduced cutting forces. Designed for high-speed CNC milling operations, it delivers consistent performance across aerospace, automotive, die/mould, and general engineering sectors.
ISO Designation Breakdown
The catalog designation follows Kyocera’s standard product coding structure:
| Segment | Code | Interpretation |
|---|---|---|
| Product Series | SGS | Solid Carbide Endmill (Inch Series) |
| Catalog Number | 36602 | Unique geometry / size identifier |
| Flute Count | 4FL | 4 Flutes for finishing to medium-roughing |
| End Geometry | 0.010R | Corner Radius profile |
| Carbide Grade | TX | Multilayer PVD coated micro-grain carbide |
Engineering Dimensions & Geometry
| Parameter | Inch | Metric | Tolerance |
|---|---|---|---|
| Cutting Diameter (D1) | 1/2" | 12.70 mm | h6 / +0/-0.008 mm |
| Flute Length (L1) | 1.260" | 32 mm | +0.3 / -0.1 mm |
| Overall Length (L) | 3.543" | 90 mm | +0.5 / -0.2 mm |
| Shank Diameter (D2) | 1/2" | 12.70 mm | h5 / +0/-0.005 mm |
| Helix Angle | — | 37° | ±1° |
| Corner Radius | 0.010" | 0.25 mm | ±0.005 mm |
| Core Diameter Ratio | — | 0.62 × D1 | — |
Grade Details – Key Grade Characteristics
The TX grade combines a ultra-fine grain carbide substrate with a multi-layer PVD coating stack:
- Substrate: Micro-grain WC-Co (6% Co) with 0.5 μm average grain size for high toughness and edge stability.
- Coating Architecture: TiAlN-based multilayer with enhanced Al content, providing thermal stability up to 900°C and reduced built-up edge formation.
- Surface Finish: Mirror-polished flute surfaces (Ra ≤ 0.2 μm) minimize friction and improve chip flow.
- Edge Preparation: Controlled honing (T-land width 0.02–0.04 mm) balances sharpness with chipping resistance.
- Hardness: HRA 92.5 ± 0.3, translating to superior wear resistance in hardened steels up to 50 HRC.
Grade Comparison Matrix
| Property | TX (This Tool) | TA Grade | WF Grade |
|---|---|---|---|
| Coating System | TiAlN + AlCrN | TiSiN | AlCrN + DLC |
| Max Workpiece Hardness | 50 HRC | 60 HRC | 55 HRC |
| Primary Application | General steel / SS | Hardened die steel | Cast iron / Al alloys |
| Cutting Speed (Steel) | High | Medium-High | Very High |
| Chipping Resistance | Excellent | Good | Very Good |
Chipbreaker Profile
Although solid endmills do not utilise indexable chipbreaker inserts, the flute geometry of the SGS36602 functions as an integral chip-forming and evacuation system:
- Flute Form: Parabolic flute profile with variable core thickness optimises chip curl radius and prevents packing in deep cavities.
- Helix Configuration: 37° constant helix with slightly irregular pitch spacing suppresses harmonic chatter and improves wall finish.
- Chip Pocket Volume: Calculated for 4fl tools to accommodate heavy chip loads without recirculation.
- Edge Gash: Precision-ground gash angle (22°) ensures clean entry into the workpiece and directs chips axially away from the cutting zone.
Recommended Applications & Workpiece Materials
| Material Group | Examples | Machinability | Notes |
|---|---|---|---|
| Carbon & Alloy Steels | 1045, 4140, 4340 | Excellent | Ideal for dry or MQL machining |
| Stainless Steels | 304, 316, 17-4PH | Very Good | Use air blast or emulsion coolant |
| Tool & Die Steels | D2, H13, P20 (pre-hardened) | Good | Reduce speed 15% above 45 HRC |
| Cast Irons | Gray CI, Ductile Iron | Good | Watch for abrasive skin layers |
| Non-Ferrous | Al 6061, Brass, Bronze | Excellent | High speed possible; avoid BUE on Al |
Application Map by Operation
| Operation | Suitability | Recommended ae / ap | Best Practice |
|---|---|---|---|
| Profile / Contour Milling | ★★★★★ | ae = 0.1–0.3 D1 | Climb milling preferred |
| Slotting (Full Depth) | ★★★★☆ | ae = D1, ap ≤ 1.0 D1 | Use peck cycle if L/D > 5 |
| Pocket / Cavity Roughing | ★★★★☆ | ae = 0.2–0.4 D1 | Trochoidal path recommended |
| Face Milling (Small Areas) | ★★★☆☆ | ae = 0.5–0.8 D1 | Light ap for best finish |
| 3D Finishing / Semi-Finishing | ★★★★★ | ae = 0.05–0.15 D1 | High-speed settings, minimal stock |
Recommended Cutting Conditions
Parameters below serve as starting points. Adjust based on machine rigidity, coolant delivery, and workpiece fixturing.
| Material | Vc (m/min) | fz (mm/tooth) | RPM (approx.) | ap (mm) | ae (mm) |
|---|---|---|---|---|---|
| Carbon / Alloy Steel | 140 | 0.1 | 3,508 | 6.3 | 2.5 |
| Austenitic Stainless | 120 | 0.08 | 3,007 | 5.1 | 1.9 |
| Aluminium Alloys | 220 | 0.14 | 5,514 | 7.6 | 3.2 |
Operating Guidelines
- Runout Check: Total indicated runout at the tool tip should not exceed 0.01 mm. Excessive runout dramatically reduces tool life.
- Coolant Strategy: For steel and stainless, use water-soluble coolant at 6–8% concentration or minimum-quantity lubrication (MQL). For aluminium, air blast or mist is often sufficient.
- Entry Method: Use ramp or helical entry; avoid direct plunge into solid material. Maximum ramp angle 2° for full-slot engagement.
- Chip Evacuation: Ensure adequate through-spindle air or coolant pressure to clear chips from deep pockets. Recutting chips is the primary cause of premature failure.
- Speed / Feed Ramp: Start at 80% of recommended Vc and increase in 10% steps while monitoring spindle load and surface finish.
- Tool Inspection: Check for coating wear (bronze discolouration) and micro-chipping under 20× magnification after each shift in production.
Toolholder Compatibility
| Holder Type | Collet / Bore | Runout Capability | Suitability |
|---|---|---|---|
| Precision ER Collet Chuck | ER25, ER32, ER40 | ≤ 0.010 mm | General purpose, cost-effective |
| Hydraulic Expansion Chuck | 1/2" bore | ≤ 0.005 mm | High-speed finishing, best TIR |
| Shrink Fit Holder | 1/2" bore | ≤ 0.003 mm | Maximum rigidity, HSM applications |
| Milling Chuck (Power) | 1/2" bore | ≤ 0.008 mm | Heavy roughing, high torque |
Packaging & Ordering Information
- Individual Packaging: Each endmill is supplied in a sealed plastic tube with protective wax coating to prevent corrosion during storage.
- Label Data: Tube label includes Kyocera hologram, batch number, date of manufacture, and barcode for traceability.
- Minimum Order: 1 piece. Bulk pricing available for quantities of 10, 50, and 100+.
- Stock Status: Typically ships within 24–48 hours from confirmed order.
- Warranty: Kyocera standard manufacturer warranty against material and coating defects.
Catalog Meta Data
| Attribute | Value |
|---|---|
| Manufacturer Part Number | SGS36602 |
| Series | SGS Solid Carbide Endmill (Inch) |
| Grade | TX |
| Flutes | 4 |
| End Geometry | Corner Radius |
| Cutting Diameter | 1/2" (12.70 mm) |
| Shank Diameter | 1/2" (12.70 mm) |
| Overall Length | 90 mm |
| Coating | TiAlN-based Multilayer PVD |
| Country of Manufacture | Japan |
| List Price (USD) | $114.2 |
Specifications are subject to change without notice. All technical data is provided as general guidance; please verify critical dimensions before programming. Kyotow.com is an authorised distributor of genuine Kyocera cutting tools.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
