Kyocera SGS38884 1.0mm 5-Flute End Mill 0.010R
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGS38884
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1. Product Overview
The Kyocera SGS38884 1.0 mm 5-Flute End Mill is a solid-carbide precision milling cutter with a 0.010 in corner radius. It is built for high-speed CNC finishing and semi-finishing, delivering strong edge integrity, accurate dimensions and extended tool life across a broad range of engineering materials.
2. ISO Designation Breakdown
| Position | Code | Interpretation |
|---|---|---|
| Diameter | 1.0 | Nominal cutting diameter 1.0 mm |
| Product Type | ENDMILL | Solid carbide end mill |
| Flutes | 5FL | 5-flute cutter geometry |
| Corner Radius | 0.010R | 0.010 in corner radius |
| Grade / Coating | TM IC | Toughness-optimised coated micro-grain carbide |
| Part Number | SGS38884 | Manufacturer part number (MPN) |
3. Engineering Dimensions & Geometry
| Parameter | Value |
|---|---|
| Cutting Diameter (D1) | 1.0 mm |
| Corner Radius (r) | 0.010 in (0.254 mm) |
| Number of Flutes (z) | 5 |
| Shank Diameter | 1.0 mm nominal |
| Helix Angle | Optimised for finishing/semi-finishing |
| Core Design | Reinforced for high-speed stability |
| Overall Length | Standard solid-carbide end mill length |
4. Grade Details & Characteristics
TM IC is a micro-grain carbide substrate finished with a toughness-optimised multi-layer coating. It balances hardness and edge strength, making it well suited for general machining, interrupted cuts and demanding applications in alloy steels and titanium.
- High fracture toughness for interrupted cuts
- Good thermal shock resistance
- Reliable performance across varied cutting conditions
5. Grade Comparison Matrix
| Grade | Coating Strategy | Primary Application | Typical Workpiece Materials |
|---|---|---|---|
| TM IC | Toughness-optimised PVD | General machining, interrupted cuts | Steel, alloy steel, titanium |
| TA WF | Wear-resistant coating | High-speed finishing | Carbon steel, stainless steel, cast iron |
| Uncoated | — | Non-ferrous finishing | Aluminium, brass, copper, plastics |
6. Chipbreaker Profile
The 5-flute geometry provides multiple active cutting edges per revolution, producing small, well-controlled chips and low cutting forces. The corner radius distributes cutting load across a larger engaged area, reducing stress concentration and improving edge durability during finishing passes.
7. Recommended Applications & Materials
- Carbon and alloy steels
- Austenitic stainless steels (303, 304, 316)
- Tool steels and pre-hardened steels up to ~55 HRC
- Grey and nodular cast iron
- Heat-resistant superalloys at moderate parameters
8. Application Map by Operation
| Operation | Suitability | Guidance |
|---|---|---|
| Finishing | Excellent | High surface finish, tight tolerances |
| Semi-finishing | Excellent | Efficient material removal |
| Profiling / Contouring | Good | Use corner radius for durable edges |
| Slotting | Moderate | Reduce feed due to small diameter |
| Heavy Roughing | Limited | Use larger tool or lower engagement |
9. Recommended Cutting Conditions
| Workpiece Material | Cutting Speed Vc (m/min) | Feed per Tooth fz (mm) | Axial Depth ap |
|---|---|---|---|
| Carbon Steel | 80–120 | 0.005–0.015 | 1–2 × D |
| Stainless Steel | 60–90 | 0.004–0.012 | 0.5–1.5 × D |
| Cast Iron | 70–100 | 0.006–0.018 | 1–2 × D |
| Hardened Steel | 40–70 | 0.003–0.010 | 0.3–0.8 × D |
10. Operating Guidelines
- Use a rigid, high-precision toolholder and maintain minimal run-out
- Apply high-pressure coolant or air/mist blast for heat and chip control
- Start at conservative speed/feed and increase based on observed tool life
- Ensure secure workpiece fixturing to avoid vibration
- Inspect cutting edges before each machining session
11. Toolholder Compatibility
This 1.0 mm end mill is intended for use in precision collet chucks, hydraulic chucks or shrink-fit holders with a matching 1.0 mm bore. Verify collet size, gripping force and TIR to prevent pull-out and achieve optimum concentricity.
12. Packaging & Ordering Info
- Individually protected packaging to preserve cutting edges
- MPN / Order Code: SGS38884
- Manufacturer: Kyocera
- Quantity: Sold per piece
- Stock status: Available for order
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| MPN | SGS38884 |
| Model | ENDMILL |
| Manufacturer | Kyocera |
| Product Category | Solid Carbide End Mills |
| Country of Origin | Japan |
| Unit Weight | 0.1 kg |
| Catalog Status | Active |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
✓ Encrypted Transactions
✓ Global Buyer Protection
✓ Safe International Payments
All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
