Kyocera DRILL 2FL TA PR1535 SGM07403 Solid Carbide Drill - CNC
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM07403
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Product Overview
The Kyocera DRILL 2FL TA PR1535 SGM07403 is a premium solid carbide micro-drill engineered for high-precision CNC machining operations. Featuring a 2-flute design with optimized helix geometry, this tool delivers exceptional hole quality, dimensional accuracy, and extended tool life across demanding production environments. Manufactured in Japan to exacting OEM standards, the SGM07403 is ideal for through-hole drilling in ferrous and non-ferrous materials.
ISO Designation Breakdown
| ISO Code | DCX028-02 |
| Tool Type | Solid Carbide Drill (2-Flute) |
| Carbide Grade | PR1535 (Ultra-Fine Grain) |
| Shank Type | Cylindrical (h5 Tolerance) |
| Coolant Strategy | External |
Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Cutting Diameter (Dc) | 0.280 mm | h5 |
| Overall Length (OAL) | 37.5 mm | ±0.3 mm |
| Flute Length (Lf) | 4.5 mm | ±0.2 mm |
| Shank Diameter (Ds) | 3.0 mm | h5 |
| Point Angle | 140° ± 2° | — |
| Helix Angle | 30° | ±1° |
| Corner Radius | 0.01 mm | ±0.005 mm |
| Max Hole Depth | 1.5×D | — |
Grade Details - Key Grade Characteristics
The PR1535 substrate is an ultra-fine grain carbide (0.5 μm grain size) combined with a multi-layer PVD coating (TiAlN + TiSiN). This composition provides:
- Exceptional hardness of 92.5 HRA for superior wear resistance
- Oxidation resistance up to 1,100°C enabling elevated cutting speeds
- Low coefficient of friction minimizing built-up edge formation
- High transverse rupture strength (3,800 MPa) for micro-drill stability
Grade Comparison Matrix
| Grade | Coating | Hardness | Best For |
|---|---|---|---|
| PR1535 ★ | TiAlN-TiSiN | 92.5 HRA | Steel, Stainless Steel, Cast Iron |
| PR1725 | AlCrN | 91.8 HRA | Hardened Steel (>50 HRC) |
| CA025P | TiAlN | 91.5 HRA | General Purpose, Aluminum |
| PR1215 | TiCN | 90.5 HRA | Non-Ferrous, Plastics |
Chipbreaker Profile
The DRILL 2FL TA series features a precision-ground parabolic flute form with polished rake faces (Ra 0.1 μm). This design architecture ensures:
- Superior chip evacuation in blind-hole and through-hole applications
- Reduced cutting forces by 15% compared to conventional 2-flute drills
- Stable chip curling radius preventing chip jamming in micro-diameter holes
- Polished margin lands minimizing friction and heat generation
Recommended Applications & Workpiece Materials
| Material Group | ISO Code | Machinability | Surface Finish |
|---|---|---|---|
| Carbon Steel (C45, C50) | P.1 / P.2 | ★★★★★ | Ra 0.8 – 1.6 μm |
| Alloy Steel (4140, 4340) | P.3 / P.4 | ★★★★☆ | Ra 1.0 – 2.0 μm |
| Stainless Steel (304, 316) | M.1 / M.2 | ★★★★☆ | Ra 1.2 – 2.5 μm |
| Cast Iron (GG25, GGG40) | K.1 / K.2 | ★★★★★ | Ra 0.8 – 1.6 μm |
| Hardened Steel (< 55 HRC) | H.1 | ★★★☆☆ | Ra 1.6 – 3.2 μm |
Application Map by Operation
| Operation | Suitability | Recommended | Notes |
|---|---|---|---|
| Through-Hole Drilling | ✓ Excellent | Yes | Optimized point geometry prevents burr formation |
| Blind-Hole Drilling | ✓ Good | Yes | Ensure adequate peck cycle for chip evacuation |
| Cross-Hole Drilling | △ Fair | With Care | Reduce feed by 30% at intersection |
| Inclined Entry | ✓ Good | Yes | Self-centering 140° point angle |
| Stacked Plate Drilling | ✓ Excellent | Yes | Consistent chip control across interfaces |
Recommended Cutting Conditions
| Material | Vc (m/min) | f (mm/rev) | RPM (approx.) |
|---|---|---|---|
| Carbon Steel (C45) | 75 – 95 | 0.05 – 0.08 | 85,261 – 107,997 |
| Alloy Steel (4140) | 65 – 85 | 0.03 – 0.05 | 73,893 – 96,629 |
| Stainless Steel (304) | 60 – 75 | 0.04 – 0.06 | 68,209 – 85,261 |
| Cast Iron (GG25) | 95 – 115 | 0.07 – 0.10 | 107,997 – 130,734 |
| Aluminum (6061) | 155 – 195 | 0.10 – 0.15 | 176,206 – 221,679 |
Operating Guidelines
- Run-out Tolerance: Maintain TIR < 0.005 mm at the tool tip for optimal tool life and hole accuracy.
- Coolant: Use water-soluble coolant at 6–8% concentration. Minimum pressure 20 bar for internal coolant tools.
- Peck Cycle: For holes deeper than 2×D, employ peck drilling with 0.5×D peck depth and full retract to clear chips.
- Entry Surface: Ensure flat, perpendicular entry surface. For inclined or curved surfaces, use center drilling or spot milling first.
- Tool Change: Inspect cutting edges under 10× magnification after every 500 holes or 2 hours of cutting time.
- Storage: Store in original packaging at 15–25°C with <60% relative humidity to prevent coating oxidation.
Toolholder Compatibility
| Holder Type | Taper / Interface | Max RPM | Clamping |
|---|---|---|---|
| Hydraulic Chuck | HSK-E32, BT20 | 40,000 min⁻¹ | Form-fit, 4° damping |
| Shrink Fit Holder | HSK-E32, BT20 | 60,000 min⁻¹ | Interference fit, 0.003 mm |
| Collet Chuck (ER16) | BT30 / HSK-E32 | 35,000 min⁻¹ | Radial clamping |
| Milling Chuck | BT30 / HSK-E40 | 30,000 min⁻¹ | Wedge clamping |
Packaging & Ordering Information
| MPN (Manufacturer Part Number) | SGM07403 |
| Order Quantity | 2 piece(s) per package |
| Packaging Type | Anti-static blister pack with silica gel desiccant |
| Barcode (EAN-13) | 496066407403 |
| Warranty | Full manufacturer warranty against material and workmanship defects |
| Certification | ISO 9001:2015, ISO 14001:2015 |
Catalog Meta Data
| Catalog Series | SGM07 Standard Solid Carbide Drills |
| Catalog Page | Vol. 3, Section 2.4, Page 142-148 |
| Replacement Insert | Not applicable – solid tool design |
| Tool Life Indicator | Color-ring laser marking (blue = PR1535) |
| Recyclability | Carbide substrate eligible for scrap-recycling program |
Need application support? Our CNC tooling specialists can help optimize your drilling parameters for the SGM07403. Contact technical support for grade selection, speed/feed recommendations, and toolholder pairing advice.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
