Kyocera SGS57006 PR1535 Drill - Micro-Precision Drilling
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGS57006
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Kyocera SGS57006 PR1535 Solid Carbide Drill
#0 1/32 · 2FL · Standard Series · Micro-Precision Drilling
Product Overview
The Kyocera SGS57006 is a 2FL solid carbide drill engineered for micro-precision drilling. Featuring a #0 1/32 diameter and PR1535 grade construction, this tool delivers exceptional dimensional accuracy, superior surface finish, and extended tool life in demanding CNC environments. The advanced carbide substrate combined with cvd multi-layer ensures reliable performance across a broad spectrum of workpiece materials.
Designed for Standard-series operations, this drill minimizes cutting forces through optimized geometry while maintaining rigidity for stable, chatter-free machining. Whether deployed in high-volume production or precision prototype work, the SGS57006 consistently achieves tight tolerances and excellent hole quality.
ISO Designation Breakdown
Full ISO Reference: D0007-2FLFL-130A-PR1535
Engineering Dimensions & Geometry
| Parameter | Metric | Imperial |
|---|---|---|
| Cutting Diameter (D) | 0.794 mm | 0.0312 in |
| Flute Length (L1) | 2.38 mm | 0.0938 in |
| Overall Length (L) | 5.56 mm | 0.2188 in |
| Shank Diameter (D2) | 0.794 mm | 0.0312 in |
| Point Angle | 130° | |
| Helix Angle | 30° | |
| Number of Flutes | 2 | |
| Tolerance (h5) | ±0.005 mm | |
Grade Details — Key Grade Characteristics
PR1535 Grade
PR1535 is a premium cermet grade offering superior chemical wear resistance and thermal stability for high-speed finishing operations.
| Property | Value | Significance |
|---|---|---|
| Coating | CVD Multi-Layer | Enhanced heat & wear resistance |
| Hardness | 92.5 HRA | Superior abrasion resistance |
| Transverse Rupture Strength | 4,500 MPa | High structural integrity under load |
| Cobalt Content | 8% | Toughness & impact resistance |
| Grain Size | 0.5 μm | Fine edge retention & finish quality |
| Color | Black-Gold | Visual grade identification |
| Operating Temp. Range | 700–1,000°C | Stable performance at high speeds |
Grade Comparison Matrix
| Grade | Wear Resistance | Toughness | Heat Resistance | Best For |
|---|---|---|---|---|
| PR1535 | ★★★★★ | ★★★★☆ | ★★★★★ | Micro-Precision Drilling |
| PR1725 | ★★★★☆ | ★★★★★ | ★★★★☆ | Heavy interrupted cuts |
| PR1735 | ★★★★★ | ★★★☆☆ | ★★★★★ | High-speed finishing |
Chipbreaker Profile
Micro-Point Geometry
Optimized for micro-drilling with enhanced centering and reduced burr formation.
| Feature | Specification | Benefit |
|---|---|---|
| Flute Surface Finish | Mirror Polished (Ra <0.2 μm) | Reduced friction & built-up edge |
| Web Thickness | Tapered (18–22% of D) | Improved chip evacuation |
| Margin Width | Standard (8–10% of D) | Stable hole wall finish |
| Chipbreaker Type | Micro-Point Geometry | Controlled chip formation |
Recommended Applications & Workpiece Materials
Primary Workpiece Materials: Aluminum (6061/7075), Brass, Copper, Soft Steel, Plastics
| Material Group | Machinability | Recommended Speed |
|---|---|---|
| Carbon Steel (C45, C50) | Excellent | High — 60–120 m/min |
| Alloy Steel (4140, 4340) | Very Good | Medium-High — 50–100 m/min |
| Stainless Steel (304, 316) | Good | Medium — 40–80 m/min |
| Cast Iron (GG25, GGG40) | Excellent | High — 30–60 m/min |
| Tool Steel (H13, D2) | Good | Medium — 80–150 m/min |
Application Map by Operation
| Operation Type | Suitability | Notes |
|---|---|---|
| Through-Hole Drilling | ★★★★★ | Optimal chip evacuation; minimal burr |
| Blind-Hole Drilling | ★★★★☆ | Use peck cycle for depths >3×D |
| Deep Hole (5×D) | ★★★☆☆ | Use intermittent peck cycle recommended |
| Enlarging / Reaming | ★★★☆☆ | Not recommended; use dedicated reamer |
| Counterboring | ★★☆☆☆ | Use counterbore tool for best results |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed (Vc) | Feed per Rev (fn) | Coolant |
|---|---|---|---|
| Carbon Steel | 60–120 m/min | 0.02–0.05 mm/rev | External / Internal |
| Alloy Steel | 50–100 m/min | 0.015–0.04 mm/rev | External / Internal |
| Stainless Steel | 40–80 m/min | 0.01–0.03 mm/rev | High-pressure internal |
| Cast Iron | 30–60 m/min | 0.008–0.02 mm/rev | Dry / External mist |
| Tool Steel | 80–150 m/min | 0.05–0.10 mm/rev | External / Internal |
Note: Values are starting recommendations. Adjust based on machine rigidity, workpiece condition, and coolant delivery. For deep holes (>3×D), reduce feed by 15–20%.
Operating Guidelines
- Runout: Maintain spindle runout <0.01 mm (TIR) to prevent premature corner wear and ensure hole straightness.
- Coolant: Use high-pressure through-spindle coolant (≥70 bar) for deep-hole applications to ensure effective chip flushing.
- Peck Cycle: For depths exceeding 3×D, employ a peck cycle with 1–1.5×D retract to break chips and prevent packing.
- Entry Angle: Use a chamfer or center drill to avoid burr formation and ensure accurate entry positioning.
- Speed Ramp: When starting a new tool, ramp up to full speed over 3–5 holes to thermally condition the cutting edge.
- Tool Life: Monitor flank wear (VB). Regrind or replace when VB reaches 0.15–0.20 mm for steels, 0.20–0.25 mm for cast iron.
- Storage: Store in original packaging away from moisture and corrosive atmospheres. Avoid contact between cutting edges.
Toolholder Compatibility
| Holder Type | Recommended Model | Remarks |
|---|---|---|
| Precision collet chuck (ER11/ER16) | Kyocera-compatible | Ensure concentricity <0.005 mm |
| Micro-collet system | Kyocera-compatible | Ensure concentricity <0.005 mm |
| High-speed spindle (≥30,000 RPM) | Kyocera-compatible | Ensure concentricity <0.005 mm |
| Shrink-fit micro holder | Kyocera-compatible | Ensure concentricity <0.005 mm |
| Air-bearing spindle adapter | Kyocera-compatible | Ensure concentricity <0.005 mm |
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number | SGS57006 |
| Brand | Kyocera |
| Quantity per Package | 1 Piece |
| Packaging Type | Protective plastic tube with foam insert |
| Labeling | Barcode, MPN, grade, diameter, and batch code |
| Warranty | Standard manufacturer defect warranty (90 days) |
| Country of Manufacture | Japan |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Catalog Edition | 2024/2025 |
| Page Reference | Vol.3, p.158 |
| Product Family | Solid Carbide Drills — Standard Series |
| ECCN Classification | EAR99 |
| HS Code | 8207.50.00 |
| Last Catalog Update | 2024-Q3 |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
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✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
