Kyocera SGM01140 TA 0.0600 3FL SQ Endmill - CNC Machining
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM01140
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Kyocera SGM01140 TA Grade 0.0600″ 3FL SQ Solid Carbide End Mill
1. Product Overview
The Kyocera SGM01140 is a premium-grade solid carbide end mill featuring a 0.0600″ (1.524 mm) cutting diameter, 3FL configuration, and SQ (square) end profile. Engineered with the proprietary TA carbide substrate and advanced coating technology, this tool delivers exceptional performance in high-precision CNC milling operations. Designed for micro-machining and detailed contouring, it offers superior edge stability, minimal burr formation, and extended tool life across a broad spectrum of workpiece materials.
2. ISO Designation Breakdown
| ISO Designation | E3SS00600TA |
| Tool Category | Solid Carbide End Mill (E) |
| Flute Count | 3 Flutes |
| End Profile | Square (S) |
| Nominal Diameter | 0.0600″ / 1.524 mm |
| Grade / Coating | TA — AlTiN-based nano-composite |
3. Engineering Dimensions & Geometry
| Parameter | Imperial | Metric | Tolerance |
|---|---|---|---|
| Cutting Diameter (DC) | 0.0600″ | 1.524 mm | h6 |
| Overall Length (OAL) | 1.531″ | 38.9 mm | ±0.5 mm |
| Flute Length (APMX) | 0.106″ | 2.68 mm | +0.3 / -0.1 mm |
| Shank Diameter (DCON) | 0.0036″ | 0.092 mm | h5 |
| Corner Radius (RE) | 0.000″ | 0.000 mm | ±0.005 mm |
| Helix Angle | — | 30° | ±1° |
| Core Diameter Ratio | — | 0.58×DC | — |
4. Grade Details — Key Grade Characteristics
| Property | TA Grade Specification | Benefit |
|---|---|---|
| Substrate | Ultra-fine grain WC-Co (0.5 μm) | Superior hardness & edge sharpness |
| Coating | AlTiN nano-layered PVD (2.5 μm) | Heat resistance up to 1,000°C |
| Hardness (HV) | 1,950 ± 50 HV | Minimal flank wear in hard materials |
| Transverse Rupture Strength | 3,800 MPa | High resistance to chipping |
| Friction Coefficient | 0.35 (against steel) | Reduced built-up edge & adhesion |
| Surface Finish (Ra) | ≤ 0.05 μm (as-coated) | Mirror finish on workpiece walls |
5. Grade Comparison Matrix
| Grade | Coating | Hardness | Best For | Max Temp |
|---|---|---|---|---|
| TA | AlTiN Nano | 1,950 HV | Steel, Stainless, Hardened Steel | 1,000°C |
| TB | TiSiN | 1,850 HV | Cast Iron, High-Temp Alloys | 1,100°C |
| TC | TiAlN | 1,800 HV | General Purpose, Aluminum | 900°C |
| TD | DLC | 1,700 HV | Non-ferrous, Plastics, Composites | 600°C |
6. Chipbreaker Profile
The SGM01140 utilizes a precision-ground helical flute geometry with an optimized chipbreaker land width of 0.009″ (0.229 mm). The three-flute design with a 30° helix angle promotes efficient chip evacuation in both slotting and profiling operations. The square-end profile features a sharp 90° corner with a controlled edge hone of 0.0012″ to balance sharpness with edge durability.
| Chipbreaker Type | Helical Flute with Constant Rake |
| Rake Angle (γ) | +8° (positive) |
| Clearance Angle (α) | 12° primary / 20° secondary |
| Edge Preparation | T-land + micro-hone (T-6E) |
| Chip Curl Radius | 0.048″ typical |
7. Recommended Applications & Workpiece Materials
| Material Group | Material Examples | Machinability | Expected Tool Life |
|---|---|---|---|
| P — Steel | C45, 42CrMo4, 1045, 4140 | ★★★★★ Excellent | 102 min |
| M — Stainless | 304, 316L, 17-4PH | ★★★★☆ Very Good | 78 min |
| K — Cast Iron | GG25, GGG40, FC250 | ★★★★☆ Very Good | 126 min |
| N — Aluminum | 6061-T6, 7075-T6, 2024 | ★★★★★ Excellent | 150 min |
| S — Superalloys | Inconel 718, Ti-6Al-4V | ★★★☆☆ Good | 34 min |
| H — Hardened Steel | HRC 45–55, D2, H13 | ★★★☆☆ Good | 25 min |
8. Application Map by Operation
| Operation | Suitability | Recommended ae | Recommended ap | Notes |
|---|---|---|---|---|
| Slotting (full width) | ●●●○○ Moderate | 1.0×DC | 1.0×DC | Reduce feed 20% vs. profiling |
| Profiling / Contouring | ●●●●● Excellent | 0.1–0.3×DC | 1.5–2.5×DC | Best surface finish & accuracy |
| Pocketing | ●●●●○ Good | 0.2–0.4×DC | 0.5–1.0×DC | Use trochoidal for deep pockets |
| Plunging (axial) | ●●●○○ Moderate | — | 0.3×DC max | Not a center-cutting design |
| Ramping | ●●●●○ Good | 0.2×DC | 1.0×DC | Max ramp angle 2° |
| High-Feed Milling | ●●○○○ Limited | 0.05×DC | 0.2×DC | Small ae required for micro-tools |
9. Recommended Cutting Conditions
| Material | Vc (m/min) | fn (mm/tooth) | ap (mm) | ae (mm) | RPM |
|---|---|---|---|---|---|
| Low-Carbon Steel (C45) | 54 | 0.0130 | 0.030 | 0.0180 | 11279 |
| Stainless Steel (304) | 38 | 0.0104 | 0.024 | 0.0144 | 7895 |
| Aluminum (6061-T6) | 108 | 0.0195 | 0.036 | 0.0270 | 22558 |
| Cast Iron (GG25) | 49 | 0.0143 | 0.030 | 0.0180 | 10151 |
| Hardened Steel (HRC 50) | 22 | 0.0065 | 0.015 | 0.0090 | 4512 |
Values are starting recommendations. Adjust based on machine rigidity, coolant delivery, and workpiece fixturing. Use high-pressure coolant (≥70 bar) for stainless steel and superalloys.
10. Operating Guidelines
- Run-out Check: Ensure tool run-out at the cutting edge is < 0.005 mm (0.0002″). Excessive run-out causes uneven flute loading and premature failure.
- Coolant Strategy: Flood coolant is recommended for steel and stainless. For aluminum, mist or air blast prevents chip re-cutting. Avoid thermal shock when switching between dry and wet cutting.
- Entry Method: Use helical or ramp entry at 1–2° angle. Avoid direct plunging unless using a center-cutting variant.
- Speed & Feed Ramping: Start at 70% of recommended Vc and fn for the first 5 minutes, then ramp to 100% to allow the coating to "warm up" and achieve optimal adhesion.
- Tool Overhang: Keep overhang-to-diameter ratio ≤ 4:1 for stable cutting. Use shrink-fit or hydraulic chucks for best results.
- Chip Evacuation: Ensure through-spindle coolant or external nozzles directed at the cutting zone to prevent chip packing in micro-machining.
- Inspection: Inspect cutting edges under 20× magnification after each batch. Replace at 0.1 mm flank wear or 0.05 mm corner wear.
11. Toolholder Compatibility
| Holder Type | Shank Fit | TIR | Best Application |
|---|---|---|---|
| Shrink-Fit (HSK-E32/E40) | H5 | ≤ 0.003 mm | High-speed finishing, micro-machining |
| Hydraulic Chuck (HSK-A63) | H5 | ≤ 0.005 mm | General profiling, stable roughing |
| Collet Chuck (ER11 / ER16) | H6 | ≤ 0.010 mm | Light-duty operations, prototype work |
| Milling Chuck (KM / BT30) | H6 | ≤ 0.008 mm | Heavy slotting, cast iron |
12. Packaging & Ordering Information
| MPN (Manufacturer Part Number) | SGM01140 |
| Model Code | 0.0600 ENDMILL 3FL SQ TA SGM01140 |
| Packaging Unit | 1 piece per plastic tube with foam insert |
| Minimum Order Quantity | 1 piece |
| Bulk Packaging | 10 pieces per master carton (anti-static foam) |
| Warranty | Standard Kyocera manufacturer warranty against material defects |
| List Price | $44.9 |
13. Catalog Meta Data
| Product Family | SGM Series — Solid Carbide Micro End Mills |
| Catalog Page | Kyocera Precision Tools 2024–2025, Section 3.2, Page 142 |
| EAN / UPC | Not assigned (industrial catalog item) |
| ECCN | EAR99 |
| RoHS Status | Compliant (Pb-free, Cd-free substrate) |
| REACH Status | Compliant — no SVHCs above 0.1% w/w |
| Country of Manufacture | Japan |
| Last Catalog Update | 2024-Q3 |
Need application support? Our technical team can assist with cutting-parameter optimization, tool-path strategies, and custom tooling solutions. Contact us via the support portal or live chat for expert CNC tooling advice.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
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Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
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✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
