Kyocera SGM PR1535 SGM00712 2FL BN Endmill - CNC Milling
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM00712
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Product Overview
The Kyocera SGM PR1535 SGM00712 is a precision-engineered 0.048" diameter 2-flute ball nose solid carbide endmill designed for high-precision CNC milling operations. Manufactured in Japan with Kyocera proprietary MEGACOAT PVD technology, this micro-endmill delivers exceptional surface finish quality, dimensional accuracy, and extended tool life in contouring, 3D profiling, and finishing applications across aerospace, mold & die, medical device, and general precision manufacturing sectors.
Key product identifiers: MPN: SGM00712 | Grade: PR1535 | Coating: MEGACOAT | Flutes: 2 | Geometry: Ball Nose
ISO Designation Breakdown
| Field | Value | Description |
|---|---|---|
| ISO 13399 Code | EM-2F-BN-1.219mm-SC-PR1535 | Standard tool identifier |
| Tool Category | EM (Endmill) | Solid rotary cutting tool |
| Flute Count | 2F | Two cutting edges |
| Nose Geometry | BN (Ball Nose) | Spherical tip for 3D profiling |
| Nominal Diameter | 1.219 mm (0.048") | Cutting diameter |
| Substrate | SC (Solid Carbide) | Ultra-fine grain tungsten carbide |
| Grade | PR1535 | MEGACOAT PVD coated grade |
Engineering Dimensions & Geometry
| Parameter | Metric | Imperial | Tolerance |
|---|---|---|---|
| Cutting Diameter (Dc) | 1.219 mm | 0.048" | h6 |
| Shank Diameter (D) | 3.0 mm | 0.1181" | h6 |
| Overall Length (L) | 50 mm | 1.969" | +-0.50 mm |
| Length of Cut (Ap1 max) | 1.22 mm | 0.0480" | +0.3/-0.0 mm |
| Corner Radius (R) | 0.6095 mm | 0.0240" | +-0.005 mm |
| Helix Angle | 30 degrees | - | +-1 degrees |
| Rake Angle | 5 degrees | - | +-1 degrees |
| Core Diameter Ratio | 60% | - | - |
| Number of Flutes | 2 | - | - |
Grade Details - Key Grade Characteristics
The PR1535 grade is Kyocera premium PVD-coated carbide grade specifically engineered for high-precision finishing and semi-finishing of steels, stainless steels, and heat-resistant alloys. It combines an ultra-fine grain carbide substrate with a multi-layer MEGACOAT PVD coating to deliver superior wear resistance, thermal stability, and edge sharpness retention.
| Characteristic | Specification | Performance Benefit |
|---|---|---|
| Substrate Material | Ultra-Fine Grain WC-Co (0.5um grain size) | High hardness, excellent edge retention |
| Coating System | MEGACOAT Multi-Layer PVD (TiAlN-based) | Superior oxidation resistance up to 900 degrees C |
| Coating Hardness | 3,300 HV | Extreme abrasion resistance |
| Coating Thickness | 2-4 um | Optimal balance of toughness and wear resistance |
| Substrate Hardness | 92.5 HRA | High rigidity for micro-machining |
| Transverse Rupture Strength | >4,000 MPa | Resistant to chipping and fracture |
| Thermal Conductivity | 75 W/mK | Efficient heat dissipation from cutting zone |
Grade Comparison Matrix
The following table compares PR1535 with other Kyocera grades to help you select the optimal solution for your application:
| Grade | Coating | Best For | Max HRC | Speed Range | Finish Quality |
|---|---|---|---|---|---|
| PR1535 | MEGACOAT PVD | Steel, SS, HR alloys (finishing) | 55 | High | Mirror |
| PR1530 | MEGACOAT PVD | General steel machining | 50 | Medium-High | Excellent |
| PR1525 | MEGACOAT NANO | Stainless steel, Ti alloys | 45 | High | Excellent |
| PR1230 | MEGACOAT HARD | Hardened steels (>50 HRC) | 65 | Medium | Very Good |
| PR1025 | MEGACOAT | General purpose, cast iron | 45 | Medium | Good |
Chipbreaker Profile
As a 2-flute ball nose endmill, the SGM00712 features a micro-honed edge with optimized T-land geometry rather than a traditional indexable insert chipbreaker. The edge preparation is specifically designed for micro-machining applications where chip control and surface finish are critical.
| Edge Parameter | Specification | Function |
|---|---|---|
| Edge Preparation | Micro-hone (0.02-0.03 mm) | Reduces burr formation, improves finish |
| T-Land Width | 0.08-0.12 mm | Strengthens cutting edge, prevents chipping |
| T-Land Angle | 15-20 degrees | Optimal balance of sharpness and strength |
| Surface Finish (Ra) | <0.2 um | Minimizes built-up edge, improves chip flow |
| Gash Design | Deep flute with sub-groove | Breaks chips, prevents clogging in deep pockets |
Recommended Applications & Workpiece Materials
The SGM00712 is optimized for the following materials and application types:
Primary Materials: Carbon Steel, Alloy Steel, Pre-hardened Steel (up to 45 HRC), Stainless Steel 304/316, Titanium Ti-6Al-4V
- 3D Contouring & Profiling: Ideal for complex mold cavities, turbine blades, and medical implants requiring smooth surface transitions.
- High-Precision Finishing: Achieves Ra 0.2-0.4 um surface finish on pre-hardened steels and stainless steels.
- Micro-Machining: Suitable for small feature machining in electronics, watchmaking, and medical device components.
- Trochoidal Milling: Efficient slotting and pocketing with reduced radial engagement for extended tool life.
- Ramping & Helical Interpolation: Smooth entry strategies for hole-making operations.
Application Map by Operation
| Operation Type | Suitability | Recommended ae/Dc | Recommended ap/Dc | Notes |
|---|---|---|---|---|
| 3D Profiling / Contouring | Excellent | 0.05-0.15 | 0.1-0.3 | Primary application; use climb milling |
| Finishing (Side Wall) | Excellent | 0.02-0.08 | 0.5-1.0 | Low radial engagement for best finish |
| Semi-Finishing | Very Good | 0.15-0.30 | 0.5-1.0 | Moderate engagement for stock removal |
| Slotting (Full Width) | Good | 1.0 | 0.5-1.0 | Use reduced feed; not recommended for deep slots |
| Plunge Milling | Fair | 0.3-0.5 | 0.1-0.2 | Limited by 2-flute geometry; use ramping preferred |
| Trochoidal Milling | Very Good | 0.05-0.10 | 1.0-2.0 | Optimal for high-efficiency pocketing |
Recommended Cutting Conditions
The following parameters are recommended starting points for the SGM00712. Adjust based on machine rigidity, workpiece fixturing, and coolant conditions.
| Workpiece Material | Cutting Speed Vc (m/min) | Spindle Speed n (min-1) | Feed per Tooth fz (mm) | Feed Rate Vf (mm/min) | Ap max (mm) | Ae max (mm) |
|---|---|---|---|---|---|---|
| Carbon Steel (C<0.5%) | 80 | 20889 | 0.005 | 208 | 1.22 | 0.183 |
| Alloy Steel (C<0.8%) | 70 | 18278 | 0.005 | 182 | 1.22 | 0.146 |
| Stainless Steel 304/316 | 60 | 15667 | 0.004 | 125 | 0.98 | 0.122 |
| Tool Steel (30-50 HRC) | 60 | 15667 | 0.003 | 109 | 0.73 | 0.098 |
| Aluminum Alloy (6061-T6) | 200 | 52224 | 0.007 | 783 | 1.46 | 0.244 |
| Titanium Ti-6Al-4V | 50 | 13056 | 0.003 | 78 | 0.61 | 0.098 |
Note: Values are starting recommendations. Reduce speed/feed by 20-30% for unstable setups or long overhangs. Use high-pressure coolant (70+ bar) for stainless steel and titanium applications.
Operating Guidelines
- Coolant Strategy: Flood coolant is recommended for steels and stainless steels. For aluminum, compressed air or minimum quantity lubrication (MQL) may be used. High-pressure through-spindle coolant (MQL or 70+ bar) is strongly recommended for titanium and Inconel.
- Tool Overhang: Minimize overhang to 3x tool diameter or less for best stability. Use shrink-fit or hydraulic holders for maximum rigidity.
- Runout Control: Total indicated runout (TIR) should not exceed 0.005 mm at the tool tip. Verify holder and spindle runout before machining.
- Entry Strategy: Use ramping or helical interpolation for entry. Avoid direct plunge. Ramp angle should not exceed 2 degrees.
- Chip Evacuation: Ensure adequate coolant flow to evacuate chips from the cutting zone, especially in deep pocketing operations. Chip recutting will significantly reduce tool life.
- Tool Life Monitoring: Monitor flank wear (VB max = 0.1 mm) and surface finish degradation. Replace tool before catastrophic failure to protect the workpiece.
- Storage: Store in original packaging in a dry environment. Avoid contact with other tools to prevent edge damage.
Toolholder Compatibility
The SGM00712 features a 3.0 mm shank diameter (h6 tolerance) and is compatible with the following holder systems:
Compatible Holders: HSK-E25, HSK-E32, ER11, ER16, TG100, Mini-collet chucks (3mm)
- Recommended: Shrink-fit or hydraulic chucks for maximum rigidity and runout control (TIR < 0.003 mm).
- Acceptable: Precision ER collet chucks (ER11, ER16, ER20) with runout-adjustable nuts.
- Not Recommended: Weldon-style side-lock holders or standard drill chucks due to excessive runout and poor gripping force.
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number (MPN) | SGM00712 |
| Kyotow.com SKU | SGM00712 |
| Quantity per Package | 1 piece |
| Packaging Type | Individual plastic tube with foam insert |
| Label Information | MPN, Grade, Diameter, Lot Number, Barcode |
| Minimum Order Quantity | 1 piece |
| Bulk Pricing | Available for orders of 10+ pieces |
| Warranty | Full manufacturer warranty against defects |
Catalog Meta Data
| Field | Value |
|---|---|
| Product Family | SGM Series - Solid Carbide Micro Endmills |
| Series Code | SGM |
| Product Line | 2FL BN (2-Flute Ball Nose) |
| Tool Type | Solid Carbide Endmill |
| Application Class | Micro-Machining / Precision Finishing |
| Industry Standards | ISO 13399, DIN 6527, JIS B 4114 |
| Country of Manufacture | Japan |
| Quality Certification | ISO 9001:2015, ISO 14001:2015 |
| Last Catalog Update | 2026 |
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
