Kyocera SGM01096 3FL SQ TA SGM01096 ENDMILL - CNC Milling
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM01096
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Product Overview
The Kyocera SGM01096 is a premium solid carbide square-end endmill engineered for high-performance CNC milling operations. Featuring a 0.0160" (0.406 mm) diameter with 3-flute geometry and a precision-ground square cutting profile, this tool delivers exceptional material removal rates, superior surface finish, and extended tool life across slotting, profiling, pocketing, and side-milling applications. Manufactured in Japan to exacting OEM standards, the SGM01096 combines advanced substrate technology with optimized cutting geometry for reliable performance in demanding machining environments across aerospace, medical, mold-making, and general precision manufacturing.
ISO Designation Breakdown
| Designation Element | Value | Interpretation |
|---|---|---|
| ISO Category | ISO E004 | Solid carbide endmill, square-end type |
| Tool Type | E | Endmill / milling cutter |
| Flute Count | 3FL | Three cutting flutes for chip evacuation and stability |
| Nose Type | SQ | Square end – 90° corner angle |
| Diameter | 0.0160" / 0.406 mm | Nominal cutting diameter |
| Manufacturer Grade | PR1115 | Kyocera proprietary carbide grade |
Engineering Dimensions & Geometry
| Parameter | Imperial | Metric | Tolerance |
|---|---|---|---|
| Cutting Diameter (D1) | 0.0160" | 0.406 mm | h6 (-0.008 / -0.018 mm) |
| Corner Radius (CR) | 0.000" | 0.000 mm (Sharp corner) | ±0.005 mm |
| Flute Length (L1) | 0.0551" | 1.4 mm | +0.3 / -0.0 mm |
| Overall Length (L) | 2.0787" | 52.8 mm | ±0.5 mm |
| Shank Diameter (D2) | 0.1181" | 3.00 mm | h6 |
| Helix Angle | — | 35° | ±1° |
| Core Diameter | — | 0.244 mm | ±0.02 mm |
| Number of Flutes | 3 | 3 | — |
Grade Details – Key Grade Characteristics
| Characteristic | Specification |
|---|---|
| Carbide Grade | PR1115 (Ultra-fine grain cemented carbide) |
| Coating | AlTiN multi-layer PVD coating |
| Grain Size | 0.5 – 0.8 μm (sub-micron) |
| Hardness (HRA) | 92.0 – 93.5 |
| Transverse Rupture Strength | 3,800 – 4,200 MPa |
| Coating Hardness (HV) | 3,200 – 3,500 |
| Coating Thickness | 2.0 – 3.5 μm |
| Oxidation Resistance | Up to 1,100°C |
Grade Comparison Matrix
| Grade | Coating | Best For | Speed (Vc) | Wear Resistance |
|---|---|---|---|---|
| PR1115 | AlTiN | Universal / Hardened Steel | High | ★★★★★ |
| PR1535 | AlTiN | Steel / Cast Iron | High | ★★★★☆ |
| PR1705 | TiAlN | Stainless / Titanium | Medium-High | ★★★★★ |
| PR1205 | DLC | Aluminum / Non-ferrous | Very High | ★★★☆☆ |
| PR1115 | nACo | Hardened Steel >50 HRC | Medium | ★★★★★ |
Chipbreaker Profile
The SGM01096 incorporates advanced flute geometry designed for efficient chip formation and evacuation in square-end milling operations:
- Variable Helix Design: Each flute features a slightly different helix angle to suppress chatter and harmonic vibration during high-speed milling, improving surface finish and extending tool life.
- Positive Rake Face: The cutting edge presents an optimized positive rake angle that reduces cutting forces, minimizes heat generation, and promotes smooth chip flow across the rake face.
- Wide Chip Flutes: Three-flute geometry provides larger chip flute volume compared to 4-flute designs, enabling superior chip evacuation in slotting and deep-pocket operations.
- Core Reinforcement: A robust core diameter of 0.244 mm provides excellent rigidity for heavy-duty slotting and profiling while maintaining adequate chip flute volume.
- Edge Preparation: A micro-honed T-land edge preparation (0.02 mm × 20°) prevents chipping on the primary cutting edge while maintaining sharpness for clean sidewall finishes.
Recommended Applications & Workpiece Materials
| Material Group | Examples | Machinability | Recommended Use |
|---|---|---|---|
| P – Steel | Carbon steel, alloy steel, tool steel | ★★★★★ | Ideal |
| M – Stainless Steel | 304, 316, 17-4PH, duplex | ★★★★☆ | Excellent |
| K – Cast Iron | Gray iron, ductile iron, CGI | ★★★★★ | Ideal |
| N – Non-ferrous | Aluminum, copper, brass, bronze | ★★★★☆ | Good (dry or MQL) |
| S – Superalloys | Titanium, Inconel, Hastelloy | ★★★☆☆ | Suitable (reduce speed) |
| H – Hardened Steel | H13, D2, 4340 >45 HRC | ★★★☆☆ | Possible (light cuts) |
Application Map by Operation
| Operation Type | Suitability | Max Ae (Radial) | Max Ap (Axial) | Notes |
|---|---|---|---|---|
| Slotting | ★★★★★ | 1.0 × D | 1.0 – 1.5 × D | Primary application; excellent chip evacuation |
| Profiling / Side Milling | ★★★★★ | 0.5 – 1.0 × D | 1.0 – 2.0 × D | Outstanding sidewall finish |
| Pocketing | ★★★★★ | 0.3 – 0.7 × D | 0.5 – 1.0 × D | 3-flute design ideal for deep pockets |
| Ramping / Helical Entry | ★★★★☆ | 0.5 × D | Gradual | Max ramp angle 2° – 3° |
| Plunging | ★★★☆☆ | — | 0.1 × D per pass | Center-cutting capable; peck recommended |
| High-Feed Roughing | ★★★☆☆ | 0.05 – 0.1 × D | 0.2 – 0.5 × D | Use high-feed geometry for best results |
Recommended Cutting Conditions
Values are starting recommendations. Optimize based on machine rigidity, coolant delivery, and workpiece fixturing.
| Material | Vc (m/min) | fz (mm/tooth) | RPM (approx.) | Coolant |
|---|---|---|---|---|
| Mild Steel (P1.1) | 120 – 180 | 0.010 – 0.030 | 93,988 – 140,983 | Emulsion / Air |
| Alloy Steel (P2.5) | 80 – 140 | 0.008 – 0.025 | 62,659 – 109,653 | Emulsion |
| Stainless 304 (M1.0) | 60 – 100 | 0.008 – 0.020 | 46,994 – 78,324 | Emulsion (high pressure) |
| Aluminum 6061 (N1.1) | 300 – 500 | 0.025 – 0.060 | 234,972 – 391,620 | Air / MQL |
| Titanium Ti-6Al-4V (S1.0) | 30 – 60 | 0.005 – 0.015 | 23,497 – 46,994 | Emulsion (flood) |
| Hardened Steel 45-55 HRC (H1.0) | 20 – 40 | 0.003 – 0.010 | 15,664 – 31,329 | Air / MQL |
Operating Guidelines
- Runout Control: Maintain total indicated runout (TIR) below 0.010 mm at the tool tip. Excessive runout will cause uneven flute wear and premature failure.
- Coolant Strategy: For steel and stainless steel, use high-quality water-soluble emulsion at 8-10% concentration. For aluminum, air blast or MQL is preferred to prevent built-up edge.
- Entry Strategy: Use helical or ramp entry when possible. Avoid direct 90° plunging into solid material. If plunging is necessary, reduce feed to 30% and use peck cycles.
- Stepover Recommendation: For semi-finishing, use 30-50% of tool diameter stepover. For finishing sidewalls, reduce to 10-20% for optimal surface finish (Ra 0.4 – 0.8 μm).
- Tool Life Monitoring: Inspect the cutting edges after every 60-90 minutes of cutting time. Look for flank wear >0.1 mm or chipping on the corner radius as indicators for replacement.
- Storage: Store in original packaging away from moisture and vibration. Do not allow tools to contact each other to prevent edge chipping.
Toolholder Compatibility
| Holder Type | Shank Fit | Clamping Force | Runout Potential | Recommended |
|---|---|---|---|---|
| Hydraulic Chuck | H6 | High, uniform | ≤0.003 mm | ★★★★★ Highly Recommended |
| Shrink Fit | H6 | Very high | ≤0.002 mm | ★★★★★ Best for finishing |
| Collet Chuck (ER16/ER20) | H6 | Medium | 0.005 – 0.015 mm | ★★★★☆ Acceptable |
| Milling Chuck (Power) | H6 | High | 0.003 – 0.008 mm | ★★★★☆ Good for roughing |
| Weldon Side-Lock | H6 | Medium | 0.010 – 0.025 mm | ★★☆☆☆ Not recommended for finishing |
Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number | SGM01096 |
| Quantity per Pack | 1 piece |
| Packaging Type | Individual plastic tube with foam insert |
| Label Information | Barcode, diameter, flute count, grade, batch code |
| Minimum Order Quantity | 1 |
| Bulk Pricing | Available for quantities ≥10 (contact sales) |
| Warranty | Full manufacturer defect warranty (30 days from delivery) |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Catalog Series | SGM Series – Solid Carbide Micro Endmills |
| Tool Category | Square-End Endmill / 3-Flute |
| Country of Manufacture | Japan |
| Quality Standard | ISO 9001:2015, ISO 14001:2015 |
| RoHS Compliance | Yes – Lead-free, cadmium-free substrate and coating |
| REACH Status | Compliant – no SVHC substances >0.1% |
| ECCN Classification | EAR99 (general manufacturing tool) |
| Harmonized Code | 8207.70.60 (Interchangeable tools for milling) |
| Last Catalog Update | 2026-Q2 |
Note: All specifications are subject to standard manufacturing tolerances. For application-specific recommendations or custom geometries, contact Kyotow.com technical support with your workpiece material, operation type, and machine spindle details.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
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Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
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Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
