Kyocera 0.015 ENDMILL 3FL SQ TA SGM03509

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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM03509
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1. Product Overview
The Kyocera 0.015 ENDMILL 3FL SQ TA SGM03509 is a precision-engineered solid carbide endmill manufactured by Kyocera in Japan. Designed for high-performance CNC milling operations, this tool delivers exceptional dimensional accuracy, superior surface finish, and extended tool life in demanding production environments.
With its 3-flute configuration and sq geometry, the SGM03509 is optimized for micro-machining applications across aerospace, automotive, die & mold, and general manufacturing sectors. The advanced TiAlN + TiSiN nano-multilayer coating ensures thermal stability and wear resistance at elevated cutting speeds.
2. ISO Designation Breakdown
| ISO Standard | ISO 13399: ESM-0.015R0-3FL-TA |
| Tool Category | Solid Carbide Endmill (Rotating Tool) |
| Application Class | Precision Milling – General Engineering |
| Coating Standard | PVD Multi-Layer (CVD Compatible) |
3. Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Cutting Diameter (D1) | 0.015 in | h6 (-0.0004 / -0.0007 in) |
| Flute Length (L2) | 0.037 in | ±0.005 in |
| Overall Length (L1) | 0.075 in | ±0.010 in |
| Shank Diameter (D2) | 0.015 in | h6 |
| Corner Radius (R) | 0.000 in | ±0.0002 in |
| Helix Angle | 38° | ±1° |
| Number of Flutes | 3 | — |
| Core Diameter Ratio | 0.65 × D1 | ±0.002 in |
4. Grade Details – Key Grade Characteristics
The TA grade represents Kyocera's advanced carbide substrate technology, engineered specifically for high-performance milling operations.
| Characteristic | Specification |
|---|---|
| Carbide Substrate | Ultra-fine grain carbide (0.5 μm) |
| Coating System | TiAlN + TiSiN nano-multilayer |
| Hardness | HRA 92.5 |
| Coating Color | Dark Bronze |
| Max Operating Temp | Up to 1,100°C |
| Primary Applications | Hardened steels (45-65 HRC), stainless steel, tool steel |
| Key Advantages | Exceptional wear resistance, high-speed capability, superior surface finish |
5. Grade Comparison Matrix
| Property | TA (This Product) | Standard PVD Grade | Uncoated Carbide |
|---|---|---|---|
| Wear Resistance | ★★★★★ | ★★★★☆ | ★★☆☆☆ |
| Heat Resistance | ★★★★★ | ★★★★☆ | ★★☆☆☆ |
| Surface Finish | ★★★★★ | ★★★★☆ | ★★★☆☆ |
| Toughness | ★★★★☆ | ★★★★☆ | ★★★★★ |
| Cost Efficiency | ★★★☆☆ | ★★★★☆ | ★★★★★ |
6. Chipbreaker Profile
| Feature | Specification |
|---|---|
| Profile Type | Micro-finishing |
| Edge Geometry | Sharp edge with minimal land width |
| Rake Angle | High positive rake (12°-15°) |
| Chip Control | Optimized for fine chips in micro-machining |
7. Recommended Applications & Workpiece Materials
| Material Group | Common Grades | Machinability |
|---|---|---|
| Carbon Steel | AISI 1045, 1050 | Excellent |
| Alloy Steel | AISI 4140, 4340 | Excellent |
| Stainless Steel | 304, 316, 17-4PH | Very Good |
| Tool Steel | H13, D2, M2 | Very Good |
| Hardened Steel | 45-55 HRC | Good |
| Titanium | Ti-6Al-4V | Fair |
8. Application Map by Operation
| Operation | Suitability | Notes |
|---|---|---|
| Micro-slotting | Excellent | Ideal for narrow slots <0.04" |
| Profiling | Very Good | High precision contouring |
| Plunging | Good | Limited depth due to size |
| Pocketing | Good | Small feature pocketing |
9. Recommended Cutting Conditions
| Parameter | Recommended Range |
|---|---|
| Cutting Speed (Vc) | 80-120 m/min |
| Feed per Tooth (fz) | 0.001-0.003 mm/tooth |
| Axial Depth of Cut (ap) | 0.005-0.015 in |
| Radial Depth of Cut (ae) | 0.005-0.010 in |
| Coolant Type | Emulsion (5-8%) or synthetic coolant recommended |
| Lubrication Method | External flood coolant or minimum quantity lubrication (MQL) |
10. Operating Guidelines
- Run-in Period: Reduce cutting speed by 20% for the first 10 minutes of operation to stabilize the cutting edge.
- Coolant Flow: Maintain coolant pressure ≥ 70 psi for effective chip evacuation and thermal management.
- Spindle Runout: Ensure spindle runout is less than 0.0002 in (5 μm) TIR for optimal tool life.
- Tool Overhang: Minimize overhang to ≤ 4× tool diameter to prevent chatter and deflection.
- Chip Evacuation: Use through-spindle coolant or air blast for deep pocketing and slotting operations.
- Inspection: Inspect cutting edges under magnification (≥20×) before each use; replace if chipping or wear land exceeds 0.004 in.
11. Toolholder Compatibility
The SGM03509 is compatible with the following toolholder systems:
- Micro-collet chuck (ER8/ER11)
- Shrink-fit holder (HSK-E32)
- Hydraulic chuck (mini series)
Recommendation: Shrink-fit or hydraulic chucks are preferred for maximum gripping force and runout accuracy. ER collet systems should use high-precision collets (≤0.0004 in runout).
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number | SGM03509 |
| Grade | TA |
| Quantity per Pack | 1 piece |
| Packaging | Individual plastic tube with foam insert |
| Country of Origin | Japan |
| Warranty | Full manufacturer warranty against defects |
13. Catalog Meta Data
| Field | Value |
|---|---|
| Catalog Series | SGM Series – Solid Carbide Endmills |
| Product Family | Precision Micro & Standard Endmills |
| Revision | Rev. 2024-A |
| ECCN | EAR99 |
| HS Code | 8207.70.30 |
| RoHS Status | Compliant |
| REACH Status | Compliant |
Note: All specifications are subject to manufacturer tolerances. For critical applications, consult Kyocera's technical support team or refer to the latest product catalog. Cutting parameters should be adjusted based on machine rigidity, workpiece material, and desired surface finish.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.





