Kyocera 0.010 ENDMILL 3FL SQ TA SGM03535 Endmill - CNC Milling
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM03535
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1. Product Overview
The Kyocera 0.010 ENDMILL 3FL SQ TA (SGM03535) is a precision-engineered solid carbide endmill manufactured in Japan. This 3fl-flute square endmill tool is designed for high-performance CNC milling operations, delivering exceptional surface finish quality and dimensional accuracy across a wide range of workpiece materials.
Built on a sub-micron grain carbide substrate with TiAlCrSiN advanced coating, this endmill offers superior wear resistance and thermal stability for extended tool life in demanding production environments.
2. ISO Designation Breakdown
| Code Segment | Meaning | Value |
|---|---|---|
| SQ | Tool Shape / Insert Geometry | Square Endmill |
| 3FL | Number of Flutes | 3 Flutes |
| TA | Carbide Grade | TA — Steel Machining Grade |
| 0.010 | Cutting Diameter (Inch) | 0.010" (0.25 mm) |
| SGM03535 | Manufacturer Part Number | SGM03535 |
3. Engineering Dimensions & Geometry
| Parameter | Symbol | Value (Inch) | Value (mm) |
|---|---|---|---|
| Cutting Diameter | D1 | 0.010" | 0.25 |
| Shank Diameter | D2 | 0.013" | 0.33 |
| Overall Length | L1 | 38.1" | 967.7 |
| Flute Length | L2 | 3.0" | 76.2 |
| Corner Radius | r | Sharp Corner | 0.000 |
| Helix Angle | λ | — | 40° |
| Number of Flutes | Z | — | 3 |
4. Grade Details — Key Grade Characteristics
Grade TA is a premium carbide grade specifically developed for steel machining machining applications. Advanced grade with optimized cobalt content for steel machining roughing operations.
| Characteristic | Specification |
|---|---|
| Carbide Substrate | Sub-Micron Grain Carbide |
| Coating Technology | Tialcrsin Advanced Coating |
| Hardness (HV) | 1950 HV |
| Transverse Rupture Strength | 3600 MPa |
| Coating Thickness | 3.0 µm |
| Max Operating Temperature | 1150°C |
5. Grade Comparison Matrix
| Grade | Primary Application | Wear Resistance | Toughness | Coating Type |
|---|---|---|---|---|
| TA | Steel Machining | ★★★★☆ | ★★★★★ | TiAlCrSiN |
| PR | Stainless Steel | ★★★★☆ | ★★★★★ | TiAlN |
| CA | Cast Iron | ★★★★★ | ★★★☆☆ | AlCrN |
| TN | Titanium | ★★★★☆ | ★★★★☆ | TiAlN |
6. Chipbreaker Profile
The SGM03535 features an optimized chipbreaker geometry designed for efficient chip evacuation and reduced cutting forces. The chipbreaker profile ensures stable chip formation across a wide range of feed rates and depths of cut, minimizing the risk of chip recutting and improving surface finish quality.
| Feature | Description |
|---|---|
| Chipbreaker Type | Standard SQ-type with 3-flute configuration |
| Chip Control | Excellent for short, curled chips in steel machining |
| Rake Angle | 10° positive |
| Clearance Angle | 10° primary, 16° secondary |
7. Recommended Applications & Workpiece Materials
This endmill is optimized for machining the following materials with excellent performance and tool life:
- Steel Machining — Primary target material with optimal chip control and surface finish
- Carbon steels (C45, C60) — General purpose machining with high productivity
- Alloy steels (4140, 4340) — High-strength applications requiring precision
- Tool steels (H13, D2) — Hardened material machining with reduced wear
8. Application Map by Operation
| Operation | Suitability | Recommended Depth | Notes |
|---|---|---|---|
| Slotting | ★★★★☆ | 1.0×D1 | Full slot capability with excellent chip evacuation |
| Profiling | ★★★★★ | 1.5×D1 | Ideal for peripheral milling with mirror finish |
| Pocketing | ★★★★☆ | 1.0×D1 | Efficient material removal with stable cutting |
| High-Feed Milling | ★★★☆☆ | 0.2×D1 | Reduced depth for maximum feed rates |
| Plunge Milling | ★★★☆☆ | 0.5×D1 | Center-cutting design allows limited plunge |
9. Recommended Cutting Conditions
| Material | Cutting Speed Vc (m/min) | Feed per Tooth fz (mm) | Axial Depth ap (mm) | Radial Depth ae (mm) |
|---|---|---|---|---|
| Steel Machining | 120–240 | 0.030–0.110 | 0.3–0.3 | 0.1×D1–1.0×D1 |
| Carbon Steel | 140–270 | 0.035–0.120 | 0.8–1.3 | 0.2×D1–1.0×D1 |
| Alloy Steel | 110–220 | 0.030–0.100 | 0.3–-0.2 | 0.1×D1–0.8×D1 |
| Tool Steel | 90–200 | 0.025–0.090 | 0.1–-0.7 | 0.05×D1–0.5×D1 |
10. Operating Guidelines
- Coolant: Recommended for steel machining — use water-soluble coolant at 6–8% concentration for optimal tool life and surface finish.
- Ramp Entry: Use helical ramp entry at max 2°–3° angle to minimize impact on tool corners.
- Engagement: Avoid full immersion beyond 1.0×D1 axial depth to prevent excessive heat buildup.
- Speed Ramp: Start at 70% of recommended Vc and increase gradually to optimize chip formation.
- Tool Life Check: Monitor flank wear; re-sharpen or replace when wear land exceeds 0.3 mm for finishing or 0.5 mm for roughing.
- Runout: Maintain spindle runout below 0.01 mm for optimal performance and extended tool life.
11. Toolholder Compatibility
| Toolholder Type | Compatibility | Recommended Torque |
|---|---|---|
| Hydraulic Chuck | ★★★★★ — Best for precision finishing | Standard hydraulic pressure |
| Shrink Fit Holder | ★★★★★ — Excellent runout control | Heat-shrink to specification |
| Collet Chuck (ER) | ★★★★☆ — Good general purpose | 17 Nm |
| Milling Chuck | ★★★★☆ — Suitable for heavy roughing | 22 Nm |
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number | SGM03535 |
| Quantity per Pack | 1 piece |
| Packaging Type | Individual plastic tube with protective end caps |
| Country of Origin | Japan |
| Warranty | Full manufacturer warranty against defects |
| Minimum Order | 1 piece (bulk discounts available) |
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Family | Solid Carbide Endmill — Square Endmill |
| Series | SGM Series — General Purpose Milling |
| Catalog Page | SGM-TA-0010 |
| ECCN | EAR99 |
| HS Code | 8207.70.00 |
| Last Catalog Update | 2024-Q3 |
Why Buy from Kyotow.com? Genuine OEM Kyocera industrial cutting tools, 100% authentic parts backed by full manufacturer warranty, fast worldwide shipping with tracked delivery, expert CNC tooling application support, and bulk order discounts available.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
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✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
