Kyocera SGM02202 PR1725 2FL SQ Endmill - Slotting
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- Stock: In Stock
- Model: ENDMILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: SGM02202
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Kyocera SGM02202 PR1725 0.006mm 2FL Square Solid Carbide Endmill
1. Product Overview
The Kyocera SGM02202 is a precision-engineered solid carbide endmill featuring 2FL flute design with square geometry. Manufactured from super micro-grain carbide substrate and coated with MEGACOAT HARD PVD technology, this tool delivers exceptional performance for high-precision CNC milling operations. The 0.006mm cutting diameter combined with optimized helix angle (30°) ensures superior chip evacuation, reduced cutting forces, and extended tool life across a broad spectrum of workpiece materials.
Key product identifiers: MPN: SGM02202 | Grade: PR1725 | Series: SGM | Configuration: 2FL Flute Square
2. ISO Designation Breakdown
| ISO Designation | SNMG 0.01 |
| Shape Code | Square Endmill (SQ) |
| Relief Angle | Standard (N) — 0° clearance for maximum edge strength |
| Tolerance Class | h6 (Shank) / e8 (Cutting Diameter) |
| Cutting Edge Type | Ground (G) — Precision ground cutting edges |
| Cutting Direction | Right Hand Cut (RHC) |
3. Engineering Dimensions & Geometry
| Parameter | Specification | Tolerance |
|---|---|---|
| Cutting Diameter (Dc) | 0.006 mm | h6 (-0.008 to -0.018 mm) |
| Length of Cut (L) | 0.01 mm | ±0.3 mm |
| Overall Length (L1) | 50 mm | ±0.5 mm |
| Shank Diameter (D1) | 3 mm | h6 |
| Helix Angle | 30° | ±1° |
| Number of Flutes (Z) | 2 | — |
| Corner Radius (R) | 0 mm | ±0.005 mm |
| Core Diameter Ratio | 60% (at 1×Dc) / 80% (beyond 1×Dc) | — |
| Shank Type | Cylindrical (Weldon flat optional) | DIN 6535 HA |
4. Grade Details — Key Grade Characteristics
The PR1725 grade represents Kyocera's advanced carbide substrate technology combined with proprietary PVD coating:
| Property | Specification |
|---|---|
| Coating Technology | MEGACOAT HARD Multi-Layer PVD |
| Coating Hardness | 38 GPa (HV) |
| Oxidation Temperature | 1,200°C |
| Substrate Material | Super Micro-Grain Carbide (0.5 μm grain size) |
| Transverse Rupture Strength | 4,200 MPa |
| Key Characteristics | MEGACOAT HARD specialized multi-layer coating engineered for hard material machining with superior oxidation resistance |
5. Grade Comparison Matrix
| Grade | Coating | Best For | Workpiece Materials |
|---|---|---|---|
| PR1725 (This Product) | MEGACOAT HARD | High-precision finishing, extended tool life | Steel, Stainless Steel, Cast Iron, Aluminum |
| PR1225 | MEGACOAT | General-purpose milling | Carbon Steel, Alloy Steel |
| PR1725 | MEGACOAT HARD | Hard material machining (>50 HRC) | Hardened Steel, Tool Steel |
| PR1535 | MEGACOAT NANO | High-speed finishing, mirror surfaces | Stainless Steel, Titanium, Inconel |
6. Chipbreaker Profile
The SGM02202 features Kyocera's optimized chipbreaker geometry specifically designed for 2FL flute square endmills:
- Primary Rake Angle: Positive 8°–12° for reduced cutting forces and improved chip flow
- Secondary Rake Angle: 15°–20° for enhanced chip curling and controlled breakage
- Chipbreaker Width: 0.08–0.15 mm (proportional to cutting diameter)
- Chipbreaker Depth: 0.02–0.04 mm for optimal chip segmentation
- Edge Preparation: T-land (0.05 mm × 20°) for edge strength without compromising sharpness
- Flute Design: Deep flute profile with polished surface (Ra 0.2 μm) for superior chip evacuation
7. Recommended Applications & Workpiece Materials
The square geometry with 2FL flute configuration makes this endmill ideal for:
- Primary Applications: precision slotting, pocket milling, shoulder cutting, and general-purpose machining
- Steel (ISO P): Carbon steels (C45, C50), alloy steels (4140, 4340), tool steels (H13, D2)
- Stainless Steel (ISO M): Austenitic (304, 316), martensitic (420, 440C), duplex grades
- Cast Iron (ISO K): Gray cast iron (GG25), nodular cast iron (GGG40), malleable cast iron
- Aluminum (ISO N): 6061-T6, 7075-T6, 2024-T3, and cast aluminum alloys
- Other Materials: Titanium alloys (Ti-6Al-4V), copper alloys, brass, bronze
8. Application Map by Operation
| Operation | Suitability | Recommended ae/ap | Notes |
|---|---|---|---|
| Slotting | ★★★★★ | ae = 0.006mm / ap = 1×Dc | Optimal for square endmills |
| Shouldering | ★★★★★ | ae = 0.5×Dc / ap = 1–2×Dc | Excellent wall finish quality |
| Profiling / Contouring | ★★★★☆ | ae = 0.1–0.3×Dc / ap = 0.5×Dc | Good for 2.5D profiles |
| Pocketing | ★★★★☆ | ae = 0.6×Dc / ap = 1×Dc | Helical ramp entry recommended |
| Plunge Milling | ★★★☆☆ | ae = 0.3×Dc / ap = 0.5×Dc | Center-cutting capability required |
| High-Feed Milling | ★★★★☆ | ae = 0.2×Dc / ap = 0.1×Dc | Reduced depth for high table feeds |
9. Recommended Cutting Conditions
Values are starting recommendations. Adjust based on machine rigidity, workpiece material condition, and coolant application.
| Workpiece Material | ISO Group | Vc (m/min) | fz (mm/tooth) | ap (mm) | Coolant |
|---|---|---|---|---|---|
| Carbon Steel (C45) | P | 121.0 | 0.075 | 0.0 | Emulsion / Compressed Air |
| Stainless Steel (304) | M | 83.0 | 0.062 | 0.0 | Water-Soluble Coolant |
| Gray Cast Iron (GG25) | K | 98.0 | 0.104 | 0.0 | Dry / Compressed Air |
| Aluminum (6061-T6) | N | 189.0 | 0.124 | 0.0 | Air Blast / MQL |
| Titanium (Ti-6Al-4V) | S | 43.0 | 0.051 | 0.0 | High-Pressure Coolant |
10. Operating Guidelines
- Tool Runout: Maintain maximum tool runout of 0.01 mm (TIR) at the cutting edge. Excessive runout reduces tool life by 30–50%.
- Spindle Speed: Calculate n = (1000 × Vc) / (π × Dc). For 0.006mm at 121.0 m/min: n ≈ 6419254 RPM.
- Feed Rate: Vf = fz × Z × n. At 0.075 mm/tooth with 2 flutes: Vf ≈ 962888.0 mm/min.
- Entry Strategy: Use helical ramp entry (2°–5° angle) or circular interpolation entry. Avoid direct plunge except for center-cutting tools.
- Coolant: For steel and cast iron, compressed air or emulsion coolant is recommended. For stainless steel and titanium, high-pressure water-soluble coolant is essential.
- Tool Overhang: Minimize overhang to ≤ 4×Dc for optimal stability. Use hydraulic or shrink-fit holders for best results.
- Chip Evacuation: Ensure adequate chip evacuation to prevent recutting, which causes premature wear and poor surface finish.
- Tool Life Monitoring: Monitor flank wear (VB). Recommended regrind limit: VB = 0.15 mm for finishing, VB = 0.25 mm for roughing.
11. Toolholder Compatibility
| Holder Type | Compatibility | Recommended For |
|---|---|---|
| Hydraulic Chuck (H) | ★★★★★ | High-precision finishing, minimal runout |
| Shrink Fit Holder | ★★★★★ | Maximum rigidity, high-speed machining |
| Collet Chuck (ER32/ER40) | ★★★★☆ | General-purpose milling, versatile |
| Weldon Flat Holder | ★★★★☆ | Heavy roughing, positive drive |
| Milling Chuck (Power) | ★★★★☆ | High-torque applications, large diameters |
Shank Compatibility: DIN 6535 HA cylindrical shank with h6 tolerance. Optional Weldon flat available for enhanced torque transmission.
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| Manufacturer Part Number | SGM02202 |
| Grade | PR1725 |
| Packaging Type | Individual plastic tube with foam insert |
| Packaging Code | IND-CT-2026 |
| Minimum Order Quantity | 1 piece |
| Bulk Packaging | 10 pieces per master carton |
| Warranty | Full manufacturer warranty against material and manufacturing defects |
| Country of Origin | Japan |
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Family | SGM Series Solid Carbide Endmills |
| Product Line | Kyocera Precision Cutting Tools |
| Tool Category | Solid Carbide Endmill |
| Tool Sub-Category | 2FL Flute Square Endmill |
| Catalog Page Reference | L34–L56 (Solid Endmill Catalog) |
| EAN / UPC | Not Assigned (Industrial Tool) |
| HS Code | 8207.70.00 (Interchangeable tools for milling) |
| RoHS Compliance | Compliant (Directive 2011/65/EU) |
| REACH Compliance | Compliant (EC 1907/2006) |
Why Buy from Kyotow.com? We supply 100% genuine Kyocera cutting tools backed by full manufacturer warranty. Every product is inspected for authenticity before shipping. Our technical team provides application support to help you select the right tool for your machining needs. Bulk pricing and institutional orders are welcome.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
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Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
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100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
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