Kyocera WNMG080408PT CA510 TAA08556 Turning Insert - Medium Turning
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA08556
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1. Product Overview
The Kyocera WNMG080408PT is a premium-grade 80° rhombic negative insert with 0° clearance angle engineered for Medium Turning operations in modern CNC turning centers. Featuring the advanced CA510 substrate with PVD Multi-layer TiAlN coating, this insert delivers exceptional dimensional stability, superior surface finish, and extended tool life across a broad spectrum of workpiece materials.
Manufactured to exacting ISO standards in Japan, the WNMG080408PT (MPN: TAA08556) integrates a refined Precision Turning chipbreaker geometry that optimizes chip formation and evacuation, reducing machine downtime and improving process reliability in high-volume production environments.
2. ISO Designation Breakdown
| Position | Code | Meaning |
|---|---|---|
| 1st Letter | W | Insert shape: 80° rhombic |
| 2nd Letter | N | Clearance angle: 0° |
| 3rd Letter | M | Tolerance class: ±0.13 mm (M-class) |
| 4th Letter | G | Fixing & chipbreaker: Hole + double-sided |
| 1st Number | 08 | Inscribed circle: 12.7 mm (1/2") |
| 2nd Number | 04 | Thickness: 4.76 mm |
| 3rd Number | 08 | Corner radius: 0.8 mm |
| Chipbreaker | PT | Precision Turning geometry |
3. Engineering Dimensions & Geometry
| Parameter | Value | Tolerance |
|---|---|---|
| Inscribed Circle (IC) | 12.7 mm (1/2") | ±0.13 mm |
| Insert Thickness (S) | 4.76 mm | ±0.13 mm |
| Corner Radius (rε) | 0.8 mm | ±0.05 mm |
| Nose Angle | 80° | ±0.5° |
| Clearance Angle | 0° | ±1.0° |
| Chipbreaker Depth | 0.18mm | ±0.02 mm |
| Chipbreaker Width | 1.4mm | ±0.05 mm |
4. Grade Details – Key Grade Characteristics
The CA510 grade is a Fine-grain carbide substrate combined with a PVD Multi-layer TiAlN coating, delivering industry-leading performance in Steel, Stainless Steel, Cast Iron machining.
| Property | Specification |
|---|---|
| Coating Technology | PVD Multi-layer TiAlN |
| Substrate Type | Fine-grain carbide |
| Hardness | HRA 91.5 |
| Coating Color | Copper-Bronze |
| Max Operating Temp | Up to 900°C |
| Surface Finish | Excellent surface finish |
| Wear Resistance | High wear resistance |
5. Grade Comparison Matrix
| Grade | Coating | Hardness | Best For | Speed Range |
|---|---|---|---|---|
| CA510 | PVD TiAlN Multi-layer | HRA 91.5 | Steel, SS, Cast Iron | Medium-High |
| CA515 | PVD Nano TiAlN | HRA 92.0 | Steel, Alloy Steel | High-Ultra |
6. Chipbreaker Profile
The PT (Precision Turning) chipbreaker on the WNMG080408PT is specifically engineered for medium cutting, balanced chip control.
| Feature | Value |
|---|---|
| Chipbreaker Code | PT |
| Profile Name | Precision Turning |
| Groove Depth | 0.18mm |
| Groove Width | 1.4mm |
| Recommended Feed | 0.08-0.30 mm/rev |
| Recommended DOC | 0.2-2.0mm |
| Primary Use | Medium cutting, balanced chip control |
7. Recommended Applications & Workpiece Materials
The WNMG080408PT with CA510 grade is optimized for the following material groups and application scenarios:
- Carbon Steel (C35-C60, AISI 1035-1060): Excellent chip control and flank wear resistance
- Alloy Steel (42CrMo4, 4140): Stable performance at elevated cutting speeds
- Stainless Steel (304, 316): Reduced built-up edge and improved surface integrity
- Cast Iron (GG25, GGG50): High abrasion resistance and thermal stability
- Tool Steel (H13, D2): Reliable performance in hardened material machining
8. Application Map by Operation
| Operation | Suitability | Notes |
|---|---|---|
| External Turning | ★★★★★ Excellent | Primary application; use with compatible toolholder |
| Internal Turning | ★★★★☆ Very Good | Suitable with boring bar holders ≥20mm diameter |
| Face Turning | ★★★★★ Excellent | Stable chip evacuation at high feed rates |
| Profiling | ★★★★☆ Very Good | 0.8mm radius provides smooth contour transitions |
| Grooving | ★★☆☆☆ Limited | Not designed for full grooving; use dedicated grooving inserts |
| Parting Off | ★☆☆☆☆ Not Recommended | Use dedicated parting inserts for safe operation |
9. Recommended Cutting Conditions
Parameters below are starting recommendations for continuous cutting of carbon steel (C45). Adjust based on machine rigidity, coolant delivery, and workpiece condition.
| Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Depth of Cut ap (mm) |
|---|---|---|---|
| Carbon Steel | 120-220 | 0.08-0.30 mm/rev | 0.2-2.0mm |
| Alloy Steel | 102-187 | 0.08-0.30 mm/rev | 0.2-2.0mm |
| Stainless Steel | 90-165 | 0.08-0.30 mm/rev | 0.2-2.0mm |
| Cast Iron | 108-198 | 0.08-0.30 mm/rev | 0.2-2.0mm |
10. Operating Guidelines
- Coolant: High-pressure coolant (≥70 bar) recommended for chip evacuation and temperature control
- Tool Overhang: Keep tool overhang to minimum (≤4× holder diameter) to reduce vibration
- Insert Seating: Ensure clean seat and use torque wrench for clamping screw (recommended 2.5-3.5 Nm)
- Edge Preparation: Standard honed edge with T-land preparation
- Entry Angle: Use 91°-95° tool entry angle for optimal chip control and reduced notch wear
- Speed Ramp: Start at lower speed range and ramp up 10% increments while monitoring tool wear
11. Toolholder Compatibility
The following toolholder styles are compatible with the WNMG080408PT insert:
| Toolholder Style | Description | Approach Angle |
|---|---|---|
| MWLNR/L | External turning, clamp-on | 95° |
| MWENN | External turning, clamp-on | 95° |
| PWLNR/L | External turning, clamp-on | 95° |
| PWLNL | External turning, clamp-on | 95° |
| CWLNR/L | External turning, clamp-on | 95° |
Tip: Always verify toolholder seat geometry (M-class tolerance) and clamping mechanism compatibility before ordering.
12. Packaging & Ordering Information
| Item | Details |
|---|---|
| Standard Pack | 10 inserts per sealed plastic box |
| MPN / Order Code | TAA08556 |
| ISO Code | WNMG080408PT |
| Grade | CA510 |
| Batch Number | KY-32091 |
| Manufacturer Warranty | Full manufacturer warranty against material and manufacturing defects |
13. Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Family | Kyocera Turning Inserts |
| Series | WNMG Standard Series |
| Grade Series | CA500 PVD Coated Grades |
| Insert Type | Negative insert with hole |
| Industry Standards | ISO 1832, JIS B 4120 |
| Country of Manufacture | Japan |
| RoHS Compliance | Yes |
Disclaimer: Cutting parameters are indicative starting values. Always consult your Kyocera application engineer for material-specific recommendations and perform test cuts to optimize for your specific machine and setup conditions.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
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国際スピード郵便
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Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
