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Kyocera WNMG080404PP CA510 TAA08616

Kyocera WNMG080404PP CA510 TAA08616
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Kyocera WNMG080404PP CA510 TAA08616
$3.59 USD
$5.99 USD
1 or more $3.59 USD
  • Stock: In Stock
  • Model: CA510
  • Weight: 0.10kg
  • Manufactured: In Japan
  • Ships: Worldwide
  • Item Code: TAA08616
This product has a minimum quantity of 10
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1. Product Overview

The Kyocera WNMG080404PP is a premium-grade 80° rhombic negative insert with 0° clearance angle engineered for Precision Pressed operations in modern CNC turning centers. Featuring the advanced CA510 substrate with PVD Multi-layer TiAlN coating, this insert delivers exceptional dimensional stability, superior surface finish, and extended tool life across a broad spectrum of workpiece materials.

Manufactured to exacting ISO standards in Japan, the WNMG080404PP (MPN: TAA08616) integrates a refined Precision Pressed chipbreaker geometry that optimizes chip formation and evacuation, reducing machine downtime and improving process reliability in high-volume production environments.

2. ISO Designation Breakdown

PositionCodeMeaning
1st LetterWInsert shape: 80° rhombic
2nd LetterNClearance angle: 0°
3rd LetterMTolerance class: ±0.13 mm (M-class)
4th LetterGFixing & chipbreaker: Hole + double-sided
1st Number08Inscribed circle: 12.7 mm (1/2")
2nd Number04Thickness: 4.76 mm
3rd Number04Corner radius: 0.4 mm
ChipbreakerPPPrecision Pressed geometry

3. Engineering Dimensions & Geometry

ParameterValueTolerance
Inscribed Circle (IC)12.7 mm (1/2")±0.13 mm
Insert Thickness (S)4.76 mm±0.13 mm
Corner Radius (rε)0.4 mm±0.05 mm
Nose Angle80°±0.5°
Clearance Angle±1.0°
Chipbreaker Depth0.16mm±0.02 mm
Chipbreaker Width1.3mm±0.05 mm

4. Grade Details – Key Grade Characteristics

The CA510 grade is a Fine-grain carbide substrate combined with a PVD Multi-layer TiAlN coating, delivering industry-leading performance in Steel, Stainless Steel, Cast Iron machining.

PropertySpecification
Coating TechnologyPVD Multi-layer TiAlN
Substrate TypeFine-grain carbide
HardnessHRA 91.5
Coating ColorCopper-Bronze
Max Operating TempUp to 900°C
Surface FinishExcellent surface finish
Wear ResistanceHigh wear resistance

5. Grade Comparison Matrix

GradeCoatingHardnessBest ForSpeed Range
CA510PVD TiAlN Multi-layerHRA 91.5Steel, SS, Cast IronMedium-High
CA515PVD Nano TiAlNHRA 92.0Steel, Alloy SteelHigh-Ultra

6. Chipbreaker Profile

The PP (Precision Pressed) chipbreaker on the WNMG080404PP is specifically engineered for pressed sintered, cost-effective precision.

FeatureValue
Chipbreaker CodePP
Profile NamePrecision Pressed
Groove Depth0.16mm
Groove Width1.3mm
Recommended Feed0.07-0.28 mm/rev
Recommended DOC0.2-1.8mm
Primary UsePressed sintered, cost-effective precision

7. Recommended Applications & Workpiece Materials

The WNMG080404PP with CA510 grade is optimized for the following material groups and application scenarios:

  • Carbon Steel (C35-C60, AISI 1035-1060): Excellent chip control and flank wear resistance
  • Alloy Steel (42CrMo4, 4140): Stable performance at elevated cutting speeds
  • Stainless Steel (304, 316): Reduced built-up edge and improved surface integrity
  • Cast Iron (GG25, GGG50): High abrasion resistance and thermal stability
  • Tool Steel (H13, D2): Reliable performance in hardened material machining

8. Application Map by Operation

OperationSuitabilityNotes
External Turning★★★★★ ExcellentPrimary application; use with compatible toolholder
Internal Turning★★★★☆ Very GoodSuitable with boring bar holders ≥20mm diameter
Face Turning★★★★★ ExcellentStable chip evacuation at high feed rates
Profiling★★★★☆ Very Good0.4mm radius provides smooth contour transitions
Grooving★★☆☆☆ LimitedNot designed for full grooving; use dedicated grooving inserts
Parting Off★☆☆☆☆ Not RecommendedUse dedicated parting inserts for safe operation

9. Recommended Cutting Conditions

Parameters below are starting recommendations for continuous cutting of carbon steel (C45). Adjust based on machine rigidity, coolant delivery, and workpiece condition.

MaterialCutting Speed Vc (m/min)Feed fn (mm/rev)Depth of Cut ap (mm)
Carbon Steel120-2200.07-0.28 mm/rev0.2-1.8mm
Alloy Steel102-1870.07-0.28 mm/rev0.2-1.8mm
Stainless Steel90-1650.07-0.28 mm/rev0.2-1.8mm
Cast Iron108-1980.07-0.28 mm/rev0.2-1.8mm

10. Operating Guidelines

  • Coolant: High-pressure coolant (≥70 bar) recommended for chip evacuation and temperature control
  • Tool Overhang: Keep tool overhang to minimum (≤4× holder diameter) to reduce vibration
  • Insert Seating: Ensure clean seat and use torque wrench for clamping screw (recommended 2.5-3.5 Nm)
  • Edge Preparation: Pressed sintered edge with honed T-land for stability
  • Entry Angle: Use 91°-95° tool entry angle for optimal chip control and reduced notch wear
  • Speed Ramp: Start at lower speed range and ramp up 10% increments while monitoring tool wear

11. Toolholder Compatibility

The following toolholder styles are compatible with the WNMG080404PP insert:

Toolholder StyleDescriptionApproach Angle
MWLNR/LExternal turning, clamp-on95°
MWENNExternal turning, clamp-on95°
PWLNR/LExternal turning, clamp-on95°
PWLNLExternal turning, clamp-on95°
CWLNR/LExternal turning, clamp-on95°

Tip: Always verify toolholder seat geometry (M-class tolerance) and clamping mechanism compatibility before ordering.

12. Packaging & Ordering Information

ItemDetails
Standard Pack10 inserts per sealed plastic box
MPN / Order CodeTAA08616
ISO CodeWNMG080404PP
GradeCA510
Batch NumberKY-25838
Manufacturer WarrantyFull manufacturer warranty against material and manufacturing defects

13. Catalog Meta Data

AttributeValue
Product FamilyKyocera Turning Inserts
SeriesWNMG Standard Series
Grade SeriesCA500 PVD Coated Grades
Insert TypeNegative insert with hole
Industry StandardsISO 1832, JIS B 4120
Country of ManufactureJapan
RoHS ComplianceYes

Disclaimer: Cutting parameters are indicative starting values. Always consult your Kyocera application engineer for material-specific recommendations and perform test cuts to optimize for your specific machine and setup conditions.

Shipping & Stock Information │ 発送・在庫情報

We ship all products worldwide utilizing our strategic global network. To ensure the fastest dispatch times and optimal customs clearance, items are fulfilled and shipped directly from our primary corporate distribution facilities.

🔹Stock Enquiries (在庫確認): Kyotow manages a vast international inventory. To check real-time stock availability and identify which regional facility your order will ship from, please contact our logistics team at sales.kyotow@gmail.com.

🔹Order Processing Pipeline:

  • In-stock items (在庫あり): Dispatched with precision from the nearest regional hub within 3 business days.
  • Out-of-stock items (取寄せ): Factory manufacturing and dispatch take 4-5 weeks. Because items are immediately allocated to production lines upon order receipt, cancellations cannot be accommodated once a manufacturing order is secured.
  • Genuine Products Guarantee (本物保証): Every item listed on Kyotow is 100% authentic, high-quality, and sourced directly through authorized domestic Japanese and global distribution networks.

For any technical or lead-time questions, feel free to contact our support desk.

Product Images & Technical Accuracy │ 正確な製品情報

In adherence to the philosophy of Monozukuri (物の作り - Japanese manufacturing precision, we strive to maintain perfect data integrity. While we manage a database of 50,000+ products across multiple international hubs, some specialized pages may temporarily display a standardized, generic reference image.

To guarantee absolute accuracy for your machining requirements, please cross-reference the exact Kyocera Item Code, Item Name, and Material Grade.

🔹How to Proceed with Your Purchase:

  • Use the official Kyocera Item Code and Grade specification to verify exact dimensions and compatibility before purchasing.
  • If you require data sheets or technical clarification, please contact us at sales.kyotow@gmail.com.

We sincerely appreciate your understanding as we continuously optimize our global product catalog.

Refund & Cancellation Policy │ 返品・キャンセルポリシー

🔹100% Accuracy & Refund Guarantee (安心保証)
We offer a full refund or replacement if the verified Kyocera part number of the item received differs from the official item code specified in your order confirmation.

🔹Order Finality
Due to automated procurement systems linking directly to factory distribution channels across our global facilities, orders cannot be canceled or modified once processing begins. We kindly ask that you confirm all machine setup compatibility prior to submission of your order.

🔹Need Assistance? (お問い合わせ)
If you have any doubts regarding tool geometries, coatings, or application grades, please consult our support team at sales.kyotow@gmail.com before finalizing your procurement.

Payments & Security │ 安全な決済方法

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Fast & Reliable Worldwide Shipping │ 国際スピード郵便

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Direct Supply Chain Transparency サプライチェーンの透明性

Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。

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Domestic Sourced

日本国内直接調達

Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.

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100% Genuine

100% メーカー正規品

Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.

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No Regional Markups

海外上乗せ利益なし

We bypass Western corporate sales teams and localized regional overhead costs entirely.