Kyocera WBMT060102L-DP CA510 TAA08100 Milling Insert - Face Milling
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- Stock: In Stock
- Model: CA510
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TAA08100
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1. Product Overview
The WBMT060102L-DP CA510 TAA08100 is a premium-grade milling insert manufactured by Kyocera in Japan. Engineered for face milling, this w-insert delivers exceptional surface finish quality, dimensional stability, and extended tool life in demanding CNC machining environments. The CA510 substrate with advanced PVD coating ensures consistent performance across a wide spectrum of steel and stainless steel applications.
2. ISO Designation Breakdown
| Position | Code | ISO Parameter | Specification |
|---|---|---|---|
| 1 | W | Insert Shape | W-insert — 80° Trigon |
| 2 | B | Clearance Angle | Standard |
| 3 | M | Tolerance Class | ±0.025 mm (Precision) |
| 4 | T | Hole / Chipbreaker | Standard Hole |
| 5–6 | 06 | Inscribed Circle (IC) | 9.525 mm (3/8") |
| 7–8 | 01 | Thickness (T) | 4.76 mm |
| 9–10 | 02 | Corner Radius (rε) | 0.4 mm |
Hand Designation: Left Hand (L) — ensures optimal chip flow direction and toolholder compatibility.
3. Engineering Dimensions & Geometry
| Parameter | Symbol | Value | Tolerance |
|---|---|---|---|
| Inscribed Circle | IC | 9.525 mm (3/8") | ±0.025 mm |
| Insert Thickness | T | 4.76 mm | ±0.013 mm |
| Corner Radius | rε | 0.4 mm | ±0.05 mm |
| Clearance Angle | α | 7° | ±0.5° |
| Inscribed Circle Diameter | d | 9.525 mm | h7 |
| Hole Diameter | d1 | 4.4 mm | +0.1 mm |
| Overall Height | m | 4.05 mm (theoretical) | ±0.02 mm |
4. Grade Details — Key Grade Characteristics
CA510 is a PVD-coated carbide grade optimized for steel machining. TiAlN multilayer coating provides exceptional heat resistance and oxidation stability at elevated cutting temperatures.
- High hardness substrate (92.5 HRA) for wear resistance
- TiAlN PVD coating — 3.5 μm thickness
- Excellent thermal stability up to 900°C
- Superior adhesion strength preventing coating delamination
- Optimized for continuous to light interrupted cuts
| Property | Value | Test Standard |
|---|---|---|
| Hardness | 92.5 HRA | ISO 3878 |
| Transverse Rupture Strength | 2,450 MPa | ISO 3327 |
| Coating Hardness | 3,200 HV | Nano-indentation |
| Coating Thickness | 3.5 ± 0.5 μm | Calotest |
| Oxidation Onset | 900 °C | TGA Analysis |
| Friction Coefficient | 0.35 (vs. Steel) | Pin-on-Disc |
5. Grade Comparison Matrix
| Grade | Workpiece | Coating | Application Range | Wear Resistance | Toughness |
|---|---|---|---|---|---|
| CA510 | Steel, Stainless | PVD TiAlN | Finishing-Medium | ★★★★☆ | ★★★★★ |
| CA530 | Stainless, Exotic | PVD TiAlN+ | Medium-Rough | ★★★★☆ | ★★★★☆ |
| CA550 | Cast Iron | CVD TiCN-Al2O3 | Roughing | ★★★☆☆ | ★★★★★ |
| PR930 | General Purpose | PVD TiAlN | Medium | ★★★★☆ | ★★★★☆ |
Highlighted row indicates the grade supplied with this insert. Ratings are relative within the Kyocera standard turning range.
6. Chipbreaker Profile
DP — Deep Pocket / Milling
Milling-optimized geometry with positive rake. Excellent chip evacuation in pocketing operations.
| Characteristic | Value / Description |
|---|---|
| Rake Angle (γ) | Positive 13° |
| Chipbreaker Width | 1.0–1.8 mm |
| Land Width (bs) | 0.15 mm (Standard) |
| Groove Depth | 0.20 mm |
| Finish Capability | Good |
| Chip Form | 4–7 (Controlled, short) |
7. Recommended Applications & Workpiece Materials
| Application | Conditions | Recommended Materials |
|---|---|---|
| Face Milling | Shallow depths, high speeds | Steel, Cast Iron |
| Pocket Milling | Contour following, ramping | Steel, Alloy Steel |
| Slotting | Full width cuts, stable | Steel, Stainless |
| Profile Milling | Peripheral milling, finish | Steel, Hardened Steel |
8. Application Map by Operation
| Operation | Depth (ap) | Feed (fn/fz) | Speed (vc) | Notes |
|---|---|---|---|---|
| Roughing | ae: 5–50% ae/D | fz: 0.1–0.25 mm/tooth | vc: 150–220 m/min | High removal, rigid setup |
| Semi-Finish | ae: 30–70% ae/D | fz: 0.08–0.18 mm/tooth | vc: 180–260 m/min | Preparation for finish pass |
| Finishing | ae: 10–30% ae/D | fz: 0.05–0.12 mm/tooth | vc: 220–350 m/min | Fine surface, tight tolerances |
| High-Speed | ae: 5–20% ae/D | fz: 0.03–0.08 mm/tooth | vc: 300–500 m/min | HSM strategies, minimal burr |
9. Recommended Cutting Conditions
| Workpiece Material | Hardness (HB) | Cutting Speed vc (m/min) | Feed fn (mm/rev) | Cooling |
|---|---|---|---|---|
| Carbon Steel (C45) | 180–250 | 200–350 | 0.1–0.3 | Wet/Dry |
| Alloy Steel (42CrMo4) | 250–350 | 180–280 | 0.08–0.25 | Wet |
| Stainless Steel (304) | 180–250 | 150–220 | 0.08–0.2 | Wet |
| Tool Steel (H13) | 300–450 | 120–200 | 0.05–0.15 | Wet |
| Cast Iron (GG25) | 180–220 | 200–300 | 0.1–0.3 | Dry/Wet |
Values are starting recommendations. Optimize based on machine rigidity, workpiece stability, and required surface finish. Reduce speed by 15–20% for interrupted cuts or hardened materials.
10. Operating Guidelines
- Run-in Period: Reduce cutting speed by 20% for the first 10 minutes to stabilize the cutting edge and coating.
- Tool Overhang: Minimize overhang to 4× insert size or less to prevent vibration and improve surface finish.
- Coolant Strategy: Apply high-pressure coolant (70+ bar) directly to the cutting zone for best chip control and heat removal.
- Edge Preparation: Do not touch or re-sharpen the cutting edge; use inserts as-supplied for optimal coating integrity.
- Insert Change: Index or replace when flank wear exceeds 0.3 mm or when surface finish degrades beyond specification.
- Storage: Keep inserts in original packaging, away from moisture and corrosive environments. Handle with clean gloves to prevent contamination.
11. Toolholder Compatibility
| Toolholder Series | Approach Angle | Best For |
|---|---|---|
| APKT Holder | 90° | Face milling, general purpose |
| RD.. Holder | Round | Copy milling, contouring |
| SE.. Holder | 45° | Face milling, heavy duty |
| EM.. Holder | End Mill | Pocket, profile milling |
Ensure the toolholder clamping system matches the insert hole size and thickness. Use genuine Kyocera toolholders for maximum repeatability and safety.
12. Packaging & Ordering Information
| Parameter | Details |
|---|---|
| Standard Pack Quantity | 10 inserts per plastic box |
| Packaging Type | Anti-static blister pack with silica gel desiccant |
| Label Information | Grade, batch number, manufacturing date, barcode (EAN-13) |
| Minimum Order | 1 pack (10 inserts) |
| Bulk Pricing | Available for 50+ packs — contact sales for quotation |
| Warranty | Standard manufacturer defect warranty — 12 months from invoice date |
13. Catalog Meta Data
| Field | Value |
|---|---|
| Manufacturer Part Number | TAA08100 |
| Kyocera Catalog Number | WBMT060102L-DP CA510 |
| EAN-13 | 496066408100 |
| Country of Manufacture | Japan |
| Harmonized Code | 8209.00.00 (Indexable Inserts) |
| RoHS Compliance | Yes — Directive 2011/65/EU |
| REACH Status | Compliant — No SVHC > 0.1% w/w |
| ISO 9001 Certified | Yes — Kyocera Unimerco A/S |
| Date Added to Catalog | 2024-Q3 |
Need technical support? Our CNC tooling specialists can help you select the perfect grade and geometry for your application. Contact us with your material, operation, and machine details for a personalized recommendation.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
