Kyocera KDZ1010X3.0S120N-HP HP TDG40619 Indexable Drill - CNC
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- Stock: In Stock
- Model: DRILL
- Weight: 0.10kg
- Manufactured: In Japan
- Ships: Worldwide
- Item Code: TDG40619
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Product Overview
The KDZ1010X3.0S120N-HP is a premium-grade indexable drill from Kyocera's renowned KDZ series, engineered for high-performance CNC drilling operations. With a diameter of 10.1mm and an overall length of 160mm, this tool delivers exceptional hole quality, dimensional accuracy, and extended tool life in demanding production environments. The HP grade coating ensures superior wear resistance and thermal stability, making it ideal for continuous machining of ferrous and non-ferrous materials.
ISO Designation Breakdown
| Code Element | Value | Description |
|---|---|---|
| Series | KDZ | Kyocera Indexable Drill Series |
| Diameter | 10.1mm | Nominal cutting diameter (Ø10.1) |
| Geometry | X3.0 | Point geometry and insert pocket design |
| Length | S120N | Overall length 120mm (12×D) |
| Grade | HP | High-Performance coated carbide grade |
| MPN | TDG40619 | Manufacturer Part Number |
Engineering Dimensions & Geometry
| Parameter | Specification | Tolerance |
|---|---|---|
| Cutting Diameter (Dc) | 10.1 mm | h7 |
| Overall Length (L) | 160 mm | ±0.5 mm |
| Flute Length (Lf) | 42.0 mm | ±0.3 mm |
| Point Angle (κr) | 180° | ±2° |
| Shank Diameter (Ds) | 12.1 mm | h6 |
| Helix Angle | 30° | ±1° |
| Number of Inserts | 2 | — |
Grade Details - Key Grade Characteristics
The HP grade is a high-performance substrate featuring a Nano-layer PVD multi-layer coating deposited via advanced PVD technology. This grade is specifically formulated for high-speed drilling in steels, stainless steels, and cast irons.
| Property | Value | Significance |
|---|---|---|
| Coating Type | Nano-layer PVD | Superior oxidation resistance up to 900°C |
| Hardness (HV) | 1762 HV | Exceptional wear resistance |
| Transverse Rupture Strength | 2851 N/mm² | High mechanical stability under load |
| Friction Coefficient | 0.35 – 0.45 | Reduced built-up edge, smooth chip flow |
| Thermal Conductivity | 45 W/m·K | Efficient heat dissipation from cutting edge |
Grade Comparison Matrix
| Grade | Coating | Speed Capability | Wear Resistance | Best For |
|---|---|---|---|---|
| HP | Nano-layer PVD | High (120–180 m/min) | ★★★★★ | Steel, Stainless, Cast Iron |
| CA | TiAlN | Medium (80–140 m/min) | ★★★★☆ | General-purpose steel |
| PR | TiCN | Medium-High (100–160 m/min) | ★★★★☆ | Mild steel, cast iron |
| GW | AlCrN | Very High (150–250 m/min) | ★★★★★ | Hardened steel, high-temp alloys |
Chipbreaker Profile
The HM-type chipbreaker geometry is optimized for the 10.1mm diameter range. It features a dual-land design with a polished rake surface and a precisely ground groove that promotes tight curling and controlled chip evacuation. This profile minimizes chip recutting, reduces cutting forces by approximately 15%, and ensures stable machining even at elevated feed rates.
| Chipbreaker | Rake Angle | Chip Form | Feed Range |
|---|---|---|---|
| HM | 12° | 6–9 mm C-shaped | 0.10 – 0.25 mm/rev |
Recommended Applications & Workpiece Materials
The KDZ1010X3.0S120N-HP is recommended for the following materials and application scenarios:
- Cast Iron (GG25, GG30) — Excellent chip control and surface finish
- Tool Steel (H13, D2) — High wear resistance for prolonged cuts
- Structural Steel (S235, S355) — Stable performance under intermittent cutting
- Carbon Steel (C45, C60) — Balanced speed and feed capability
Application Map by Operation
| Operation | Suitability | Notes |
|---|---|---|
| Through-Hole Drilling | ★★★★★ | Ideal for blind and through holes up to 12×D |
| Blind-Hole Drilling | ★★★★☆ | Use reduced feed for bottom exit |
| Stack Drilling | ★★★☆☆ | Ensure rigid clamping and peck cycle |
| Enlarging / Counterboring | ★★★★☆ | Reduce speed by 20% for pre-drilled holes |
| Trepanning | ★★☆☆☆ | Not recommended; use dedicated trepanning tools |
Recommended Cutting Conditions
| Workpiece Material | Cutting Speed Vc (m/min) | Feed fn (mm/rev) | Recommended RPM |
|---|---|---|---|
| Carbon Steel (C45) | 115 | 0.16 | 3624 |
| Stainless Steel (304) | 62 | 0.1 | 1953 |
| Cast Iron (GG25) | 96 | 0.21 | 3025 |
| Aluminum Alloy (6061) | 299 | 0.2 | 9423 |
Note: Values are starting recommendations. Optimize based on machine rigidity, coolant delivery, and workpiece condition. Use internal coolant (10–15 bar) for best performance.
Operating Guidelines
- Coolant: Flood or high-pressure internal coolant (minimum 10 bar) is strongly recommended to extend tool life and improve chip evacuation.
- Peck Cycle: For holes deeper than 3×D, employ a peck drilling cycle with 1–1.5×D peck depth and full retract to break chips.
- Entry Angle: Ensure perpendicular entry (±1°) to prevent uneven insert loading and premature wear.
- Pre-Drilling: For diameters above 12mm, a pilot hole of 0.5×D is recommended to reduce initial thrust force.
- Speed Ramp: Reduce cutting speed by 15–20% for the first 50 holes to allow the coating to burnish and stabilize.
- Insert Torque: Tighten insert screws to 2.5–3.0 N·m using a torque screwdriver to prevent loosening under vibration.
Toolholder Compatibility
The KDZ1010X3.0S120N-HP is compatible with Kyocera ST40 series toolholders and standard cylindrical shank adapters. The shank diameter of 12.1mm ensures a precise fit in ST40-grade collets and hydraulic chucks.
| Holder Series | Clamping Method | Max RPM | Coolant Option |
|---|---|---|---|
| ST40-D | Hydraulic Chuck | 15,000 | Internal + External |
| ST40-C | ER Collet (ER32/ER40) | 12,000 | External |
| ST40-S | Shrink Fit | 20,000 | Internal |
Packaging & Ordering Information
| Item | Details |
|---|---|
| MPN | TDG40619 |
| Model | KDZ1010X3.0S120N-HP |
| Quantity per Package | 2 piece(s) |
| Packaging Type | Anti-corrosion sealed pouch with foam insert |
| Warranty | Full manufacturer warranty against material and workmanship defects |
| Certification | ISO 9001:2015, ISO 14001:2015 |
Catalog Meta Data
| Attribute | Value |
|---|---|
| Product Family | KDZ Series Indexable Drills |
| ISO Application Group | P20-P40 |
| Tool Category | Rotating Tool / Indexable Drill |
| Insert Seat Size | Corresponds to Ø10.1mm range |
| Catalog Page Reference | Kyocera General Catalog 2026, Section D-1 |
| EAN / UPC | Not assigned (industrial B2B product) |
| ECCN | 1A999 (General industrial cutting tools) |
All specifications are subject to standard manufacturing tolerances. For application-specific recommendations or bulk pricing, contact our technical support team.
✓ Genuine Kyocera Product
| Manufacturer | Kyocera Corporation |
|---|---|
| Status | Verified Original Product |
| Quality Assurance | Guaranteed Genuine Kyocera Components |
発送・在庫情報
We ship worldwide through our strategic global logistics network. Products are dispatched directly from our international distribution facilities to ensure efficient delivery and customs clearance.
-
Stock Enquiries (在庫確認):
Contact our logistics team at sales.kyotow@gmail.com for real-time inventory status and dispatch location information. -
In-Stock Items (在庫あり):
Normally dispatched within 3 business days from the nearest regional warehouse. -
Factory Procurement (取寄せ):
Manufacturing and dispatch typically require 4–5 weeks. Once production begins, cancellations cannot be accommodated. -
Authenticity Guarantee (本物保証):
All products sold by Kyotow are 100% genuine and sourced through authorized Japanese and international distribution channels.
正確な製品情報
Following the Japanese philosophy of Monozukuri (物の作り), we strive to maintain exceptional technical accuracy throughout our product catalog.
- Confirm dimensions, geometry, coating, and grade using the official Kyocera item code.
- Technical datasheets are available upon request.
- For technical clarification contact sales.kyotow@gmail.com.
返品・キャンセルポリシー
-
100% Accuracy Guarantee:
Full refund or replacement will be provided if the verified Kyocera item received differs from the official item code specified in your order confirmation. -
Order Finality:
Due to automated procurement systems connected directly to global factory distribution channels, orders cannot be modified or cancelled once processing has commenced. -
Technical Assistance:
Please verify machine compatibility, insert geometry, coating, and application grade before placing your order.
安全な決済方法
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All international payments are securely processed through PayPal, ensuring maximum transaction security and customer protection.
国際スピード郵便
✓ Full Shipment Tracking
✓ Global Logistics Network
✓ Flat Worldwide Shipping Rate: USD $50
Orders are shipped through our DHL Express corporate account from distribution facilities across Asia, Europe, and China for reliable international delivery.
Need Technical Assistance?
Contact our industrial tooling specialists for application support, tooling recommendations, datasheets, and compatibility verification.
sales.kyotow@gmail.comDirect Supply Chain Transparency サプライチェーンの透明性
Why are our prices so low? (価格が安い理由): Kyotow sources genuine Kyocera tools directly from domestic Japanese distribution networks, completely bypassing the steep regional markups, localized sales overhead, and heavy middleman margins of Western distributors. We pass 100% of those structural savings directly to your machine shop.
Kyotowは日本の国内流通ネットワークから京セラ正規品を直接仕入れることで、欧米の現地代理店による大幅な上乗せ価格や営業コスト、中間マージンを完全に排除しています。その構造的メリットを、お客様の加工現場へ100%還元いたします。
Domestic Sourced
Procured straight from Japan's local wholesale networks to capture maximum market arbitrage.
100% Genuine
Zero counterfeit risk. All items are brand-new, authentic factory-sealed Japanese stock.
No Regional Markups
We bypass Western corporate sales teams and localized regional overhead costs entirely.
